Additive manufacturing of low cost and efficient proof of concepts for microwave passive components
A study on the passive microwave components made by polymer additive manufacturing (polymer jetting) is presented. Different types of components (waveguides, couplers, power dividers, filters and antennas) are designed to be made in a single part. Using a simple and cost-effective metallisation by a...
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Published in | IET microwaves, antennas & propagation Vol. 11; no. 14; pp. 1997 - 2004 |
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Main Authors | , , , , , , , , , , , , , , |
Format | Journal Article |
Language | English |
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The Institution of Engineering and Technology
19.11.2017
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Abstract | A study on the passive microwave components made by polymer additive manufacturing (polymer jetting) is presented. Different types of components (waveguides, couplers, power dividers, filters and antennas) are designed to be made in a single part. Using a simple and cost-effective metallisation by applying silver paint, various prototypes with complex geometries have been manufactured to evaluate these proofs of concept and the robustness of the low-cost approach to make microwave components. Different measurements show that the obtained filters can provide an acceptable unloaded Q factor of 400–500 for the operating frequencies of 12–22 GHz. Waveguiding structures such as a mode converter, which is used as a broadband antenna, have also notably efficiently worked up to the Ka band (36 GHz). Due to a remarkable accuracy of nearly 80 µm, the obtained results of the proposed coupler, power divider and antennas are consistent with the full wave simulations, which prove that the currently available three-dimensional plastic printers can provide notably accurate prototypes to design original components. |
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AbstractList | A study on the passive microwave components made by polymer additive manufacturing (polymer jetting) is presented. Different types of components (waveguides, couplers, power dividers, filters and antennas) are designed to be made in a single part. Using a simple and cost‐effective metallisation by applying silver paint, various prototypes with complex geometries have been manufactured to evaluate these proofs of concept and the robustness of the low‐cost approach to make microwave components. Different measurements show that the obtained filters can provide an acceptable unloaded Q factor of 400–500 for the operating frequencies of 12–22 GHz. Waveguiding structures such as a mode converter, which is used as a broadband antenna, have also notably efficiently worked up to the Ka band (36 GHz). Due to a remarkable accuracy of nearly 80 µm, the obtained results of the proposed coupler, power divider and antennas are consistent with the full wave simulations, which prove that the currently available three‐dimensional plastic printers can provide notably accurate prototypes to design original components. |
Author | Monédière, Thierry Tantot, Olivier Baillargeat, Dominique Feuray, William Menudier, Cyrille Perigaud, Aurélien Arnaud, Eric Verdeyme, Serge Bila, Stéphane Thevenot, Marc Carpentier, Ludovic Sence, Johann Passerieux, Damien Laplanche, Etienne Delhote, Nicolas |
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Keywords | antenna waveguide filters frequency 12 GHz to 22 GHz passive filters metallisation mode converter polymer jetting millimetre wave filters three-dimensional printing polymers millimetre wave antennas polymer additive manufacturing waveguide couplers frequency 36 GHz microwave antennas plastics broadband antenna coupler broadband antennas power dividers filter three-dimensional plastic printer power divider microwave passive component microwave filters silver paint waveguiding structure rapid prototyping (industrial) |
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IEEE doi: 10.1109/JPROC.2017.2663104 contributor: fullname: Périgaud A. – ident: e_1_2_6_20_2 doi: 10.1109/ICCPS.2011.6092239 – ident: e_1_2_6_17_2 doi: 10.1109/JPROC.2016.2620148 – ident: e_1_2_6_15_2 doi: 10.1109/JPROC.2016.2617870 – ident: e_1_2_6_3_2 doi: 10.1109/JPROC.2016.2625098 – ident: e_1_2_6_4_2 doi: 10.1109/EuCAP.2016.7481437 – ident: e_1_2_6_7_2 doi: 10.1109/LMWC.2016.2587838 – ident: e_1_2_6_13_2 doi: 10.1109/JPROC.2017.2653178 – ident: e_1_2_6_11_2 doi: 10.1109/JPROC.2016.2621118 – ident: e_1_2_6_6_2 doi: 10.1109/JPROC.2016.2629179 |
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SubjectTerms | antenna broadband antenna broadband antennas coupler filter frequency 12 GHz to 22 GHz frequency 36 GHz metallisation microwave antennas microwave filters microwave passive component millimetre wave antennas millimetre wave filters mode converter passive filters plastics polymer additive manufacturing polymer jetting polymers power divider power dividers rapid prototyping (industrial) silver paint Special Issue: Microwave Components and Antennas Based on Advanced Manufacturing Techniques three‐dimensional plastic printer three‐dimensional printing waveguide couplers waveguide filters waveguiding structure |
Title | Additive manufacturing of low cost and efficient proof of concepts for microwave passive components |
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