Facile fabrication of low-content surface-assembled MXene in silicone rubber foam materials with lightweight, wide-temperature mechanical flexibility, improved flame resistance and exceptional smoke suppression

Silicone rubber foam (SiRF) is a promising porous material that is widely applied in various fields. However, its intrinsic flammability nature remains a significant challenge. One of the simplest and most economical solutions is to incorporate high content flame-retardant fillers. Unfortunately, su...

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Published inComposites. Part A, Applied science and manufacturing Vol. 177; p. 107907
Main Authors Chen, Hai-Yang, Li, Yang, Wang, Peng-Huan, Qu, Zhang-Hao, Qin, Yu-Qing, Yang, Ling, Li, Jia-Yun, Gong, Li-Xiu, Zhao, Li, Zhang, Guo-Dong, Gao, Jie-Feng, Tang, Long-Cheng
Format Journal Article
LanguageEnglish
Published 01.02.2024
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Abstract Silicone rubber foam (SiRF) is a promising porous material that is widely applied in various fields. However, its intrinsic flammability nature remains a significant challenge. One of the simplest and most economical solutions is to incorporate high content flame-retardant fillers. Unfortunately, such approach is limited by several drawbacks, including poor filler dispersion, difficulty in processing and negative effect on mechanical flexibility. Herein, we report a green and facile strategy for surface-assembling ultralow content of MXene sheets bonded onto the pore surface of SiRF via the effective foaming reaction process. The as-prepared MSiRF-0.2 composite at 0.2 wt% MXene exhibited lightweight characteristic, wide-temperature mechanical flexibility, UL94-V0 grade, limited oxygen index of >27%, and exceptional smoke suppression (reduction by 88.24%). Furthermore, flame-retardant mechanism was discussed based on the char structure observation. This study provides a novel approach for fabricating mechanically flexible and flame-retardant SiRF via in-situ reactive assembly of low content MXene sheets.
AbstractList Silicone rubber foam (SiRF) is a promising porous material that is widely applied in various fields. However, its intrinsic flammability nature remains a significant challenge. One of the simplest and most economical solutions is to incorporate high content flame-retardant fillers. Unfortunately, such approach is limited by several drawbacks, including poor filler dispersion, difficulty in processing and negative effect on mechanical flexibility. Herein, we report a green and facile strategy for surface-assembling ultralow content of MXene sheets bonded onto the pore surface of SiRF via the effective foaming reaction process. The as-prepared MSiRF-0.2 composite at 0.2 wt% MXene exhibited lightweight characteristic, wide-temperature mechanical flexibility, UL94-V0 grade, limited oxygen index of >27%, and exceptional smoke suppression (reduction by 88.24%). Furthermore, flame-retardant mechanism was discussed based on the char structure observation. This study provides a novel approach for fabricating mechanically flexible and flame-retardant SiRF via in-situ reactive assembly of low content MXene sheets.
ArticleNumber 107907
Author Chen, Hai-Yang
Qu, Zhang-Hao
Qin, Yu-Qing
Li, Jia-Yun
Zhao, Li
Wang, Peng-Huan
Gong, Li-Xiu
Tang, Long-Cheng
Zhang, Guo-Dong
Li, Yang
Yang, Ling
Gao, Jie-Feng
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  fullname: Tang, Long-Cheng
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Snippet Silicone rubber foam (SiRF) is a promising porous material that is widely applied in various fields. However, its intrinsic flammability nature remains a...
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StartPage 107907
SubjectTerms fire resistance
flammability
foams
oxygen
porous media
rubber
silicone
smoke
Title Facile fabrication of low-content surface-assembled MXene in silicone rubber foam materials with lightweight, wide-temperature mechanical flexibility, improved flame resistance and exceptional smoke suppression
URI https://www.proquest.com/docview/3153188253
Volume 177
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