Heterogeneous Distribution of Mechanical Properties of Single-Particle Cold Spray Impacts
In this paper, an axisymmetric smoothed particle hydrodynamic (ASPH) approach is used to study the micromechanical performance of Al6061 single-particle deposition by a cold spray (CS) process. The ASPH model is first validated against several benchmark problems as provided in the manuscript. Then,...
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Published in | Journal of thermal spray technology Vol. 31; no. 3; pp. 498 - 507 |
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Main Authors | , , , , , , , , , , , , |
Format | Journal Article |
Language | English |
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New York
Springer US
01.02.2022
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Abstract | In this paper, an axisymmetric smoothed particle hydrodynamic (ASPH) approach is used to study the micromechanical performance of Al6061 single-particle deposition by a cold spray (CS) process. The ASPH model is first validated against several benchmark problems as provided in the manuscript. Then, the ASPH model is applied to simulate the impact of a particle onto a substrate of the same material. Micropillars are then extracted from the final deposition at different positions of the splat to conduct numerical simulations on micro-compression behavior. Micropillar relaxation from residual stresses after extraction is considered in the simulation. The uniaxial compression of different micropillars is simulated to study the change in mechanical properties due to impact. It is found that the yield strength at the particle-substrate interface is two to three times greater than that in the bulk. Also, the results suggested that there are heterogeneous mechanical properties in the splat and along the splat-substrate interface. A theoretical study using the simplified Johnson-Cook model is also carried out to validate the numerical results on the heterogeneous mechanical properties. This model can be applied to more complex geometries including multi-particle depositions and coatings. The present work can thus be used to estimate the alteration in mechanical properties due to the CS process as a guide to experimentalists. |
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AbstractList | In this paper, an axisymmetric smoothed particle hydrodynamic (ASPH) approach is used to study the micromechanical performance of Al6061 single-particle deposition by a cold spray (CS) process. The ASPH model is first validated against several benchmark problems as provided in the manuscript. Then, the ASPH model is applied to simulate the impact of a particle onto a substrate of the same material. Micropillars are then extracted from the final deposition at different positions of the splat to conduct numerical simulations on micro-compression behavior. Micropillar relaxation from residual stresses after extraction is considered in the simulation. The uniaxial compression of different micropillars is simulated to study the change in mechanical properties due to impact. It is found that the yield strength at the particle-substrate interface is two to three times greater than that in the bulk. Also, the results suggested that there are heterogeneous mechanical properties in the splat and along the splat-substrate interface. A theoretical study using the simplified Johnson-Cook model is also carried out to validate the numerical results on the heterogeneous mechanical properties. This model can be applied to more complex geometries including multi-particle depositions and coatings. The present work can thus be used to estimate the alteration in mechanical properties due to the CS process as a guide to experimentalists. |
Author | Wu, C. T. Cote, D. Siopis, M. Aindow, M. Mishra, A. Ma, Y. Lee, S.-W. Hemeda, A. A. Champagne, V. K. Nardi, A. Nault, I. M. Palko, J. W. Xu, J. |
Author_xml | – sequence: 1 givenname: A. A. surname: Hemeda fullname: Hemeda, A. A. organization: Department of Mechanical Engineering, University of California – sequence: 2 givenname: A. surname: Mishra fullname: Mishra, A. organization: Department of Mechanical Engineering, University of California – sequence: 3 givenname: J. surname: Xu fullname: Xu, J. organization: Livermore Software Technology, ANSYS, Inc – sequence: 4 givenname: C. T. surname: Wu fullname: Wu, C. T. organization: Livermore Software Technology, ANSYS, Inc – sequence: 5 givenname: D. surname: Cote fullname: Cote, D. organization: Worcester Polytechnic Institute – sequence: 6 givenname: M. surname: Siopis fullname: Siopis, M. organization: US Army Research Laboratory, Aberdeen Proving Ground – sequence: 7 givenname: I. M. surname: Nault fullname: Nault, I. M. organization: US Army Research Laboratory, Aberdeen Proving Ground – sequence: 8 givenname: V. K. surname: Champagne fullname: Champagne, V. K. organization: US Army Research Laboratory, Aberdeen Proving Ground – sequence: 9 givenname: S.-W. orcidid: 0000-0001-6752-5694 surname: Lee fullname: Lee, S.-W. organization: Department of Materials Science and Engineering, Institute of Materials Science, University of Connecticut – sequence: 10 givenname: M. orcidid: 0000-0001-6617-1409 surname: Aindow fullname: Aindow, M. organization: Department of Materials Science and Engineering, Institute of Materials Science, University of Connecticut – sequence: 11 givenname: A. surname: Nardi fullname: Nardi, A. organization: VRC Metal Systems, LLC – sequence: 12 givenname: J. W. surname: Palko fullname: Palko, J. W. organization: Department of Mechanical Engineering, University of California – sequence: 13 givenname: Y. orcidid: 0000-0001-9721-3333 surname: Ma fullname: Ma, Y. email: yma5@ucmerced.edu organization: Department of Mechanical Engineering, University of California |
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Keywords | heterogeneous mechanical performance normalization and axisymmetric modeling cold spray smoothed particle hydrodynamics (SPH) bonding |
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SubjectTerms | Analytical Chemistry Characterization and Evaluation of Materials Chemistry and Materials Science Corrosion and Coatings Machines Manufacturing Materials Science Peer Reviewed Processes Surfaces and Interfaces Thin Films Tribology |
Title | Heterogeneous Distribution of Mechanical Properties of Single-Particle Cold Spray Impacts |
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