Design and experimental research of a novel automatic scraping machine

Scraping is a key technology in high-precision machine tool machining. Scraping can eliminate the accumulated error and improve the assembly accuracy of machine tools. Scraping is time-consuming and tedious manual labor, which is usually conducted by skillful scraping workers. To overcome these shor...

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Published in	International journal of advanced manufacturing technology Vol. 129; no. 11-12; pp. 4899 - 4908
Main Authors	Cui, Zhenmeng, Han, Liang, Dong, Guancheng, Lin, Yingze, Gao, Yangzhen, Fan, Shuaishuai
Format	Journal Article
Language	English
Published	London Springer London 01.12.2023 Springer Nature B.V
Subjects	Accuracy Advanced manufacturing technologies Axis movements Ball-end milling CAE) and Design Computer-Aided Engineering (CAD Control systems Design Digital cameras Efficiency End milling cutters Engineering Industrial and Production Engineering Machine tools Mechanical Engineering Media Management Original Article Physical work Recognition Scraping Three axis Workpieces Cutter path Measurement system Mechanism Automatic scraping Visual recognition
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Abstract	Scraping is a key technology in high-precision machine tool machining. Scraping can eliminate the accumulated error and improve the assembly accuracy of machine tools. Scraping is time-consuming and tedious manual labor, which is usually conducted by skillful scraping workers. To overcome these shortcomings, a novel automatic scraping machine has been designed and tested in this study. The machine includes a 3-axis motion mechanism, a visual recognition system, a 3-D measurement system, and a control system. In this study, a ball-end milling cutter is used to follow a planned path at high speed to simulate the shape of scraper marks of manual scraping. The proposed measurement system and visual recognition system can quickly acquire the information required for automatic scraping and send it to the control system. Based on the received information, the control system automatically determines the scraping location and scraping stage and then generates a set of control codes which are sent to the 3-axis motion mechanism for scraping processing. The experimental results show that the quality of the workpieces scraped by this machine is close to that of manual scraping and reaches the standard of a high-precision machine.
AbstractList	Scraping is a key technology in high-precision machine tool machining. Scraping can eliminate the accumulated error and improve the assembly accuracy of machine tools. Scraping is time-consuming and tedious manual labor, which is usually conducted by skillful scraping workers. To overcome these shortcomings, a novel automatic scraping machine has been designed and tested in this study. The machine includes a 3-axis motion mechanism, a visual recognition system, a 3-D measurement system, and a control system. In this study, a ball-end milling cutter is used to follow a planned path at high speed to simulate the shape of scraper marks of manual scraping. The proposed measurement system and visual recognition system can quickly acquire the information required for automatic scraping and send it to the control system. Based on the received information, the control system automatically determines the scraping location and scraping stage and then generates a set of control codes which are sent to the 3-axis motion mechanism for scraping processing. The experimental results show that the quality of the workpieces scraped by this machine is close to that of manual scraping and reaches the standard of a high-precision machine.
Author	Han, Liang Lin, Yingze Cui, Zhenmeng Dong, Guancheng Gao, Yangzhen Fan, Shuaishuai
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Cites_doi	10.2493/jjspe.69.1104 10.4028/www.scientific.net/AMR.853.625 10.2493/jjspe.52.2087 10.2493/jspe.71.358 10.2493/jjspe.69.949 10.4304/jcp.9.6.1484-1490 10.1007/s00170-018-3030-6 10.1016/j.optlaseng.2011.04.005 10.3390/jmmp4030090 10.2493/jjspe.62.219 10.3390/jmmp2040076 10.1007/s00170-016-9590-4 10.1007/s00170-019-04608-y 10.2493/jjspe.62.554 10.2493/jjspe.83.468 10.33968/2022.30
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SubjectTerms	Accuracy Advanced manufacturing technologies Axis movements Ball-end milling CAE) and Design Computer-Aided Engineering (CAD Control systems Design Digital cameras Efficiency End milling cutters Engineering Industrial and Production Engineering Machine tools Mechanical Engineering Media Management Original Article Physical work Recognition Scraping Three axis Workpieces
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