An analytical model for predicting the depth of subsurface plastic deformation during cutting titanium alloy
The cutting subsurface plastic deformation layer of titanium alloys has a serious influence on fatigue performance. Hence, it is necessary to establish a predicting model of the depth of subsurface plastic deformation. However, empirical models are difficult to be applied for different cutting metho...
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| Published in | International journal of advanced manufacturing technology Vol. 132; no. 5-6; pp. 2359 - 2368 |
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| Main Authors | , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
London
Springer London
01.05.2024
Springer Nature B.V |
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| Abstract | The cutting subsurface plastic deformation layer of titanium alloys has a serious influence on fatigue performance. Hence, it is necessary to establish a predicting model of the depth of subsurface plastic deformation. However, empirical models are difficult to be applied for different cutting methods and are controlled by various cutting parameters. This paper establishes an analytical model for predicting the depth of subsurface plastic deformation based on cutting force. In this case, as long as the cutting force is known, the analytical model can be used to predict the depth of subsurface plastic deformation layer for various cutting conditions. In experiments, the depth of subsurface plastic deformation was measured by using a scanning electron microscope (SEM) and electron back-scatter diffraction (EBSD). The measured and predicted values are closed, and the average prediction error is only 16.01%. Therefore, the analytical model is reliable and useful to predict the depth of subsurface plastic deformation during cutting titanium alloys. This study will have an important application value to control the depth of subsurface plastic deformation to improve fatigue performance. |
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| AbstractList | The cutting subsurface plastic deformation layer of titanium alloys has a serious influence on fatigue performance. Hence, it is necessary to establish a predicting model of the depth of subsurface plastic deformation. However, empirical models are difficult to be applied for different cutting methods and are controlled by various cutting parameters. This paper establishes an analytical model for predicting the depth of subsurface plastic deformation based on cutting force. In this case, as long as the cutting force is known, the analytical model can be used to predict the depth of subsurface plastic deformation layer for various cutting conditions. In experiments, the depth of subsurface plastic deformation was measured by using a scanning electron microscope (SEM) and electron back-scatter diffraction (EBSD). The measured and predicted values are closed, and the average prediction error is only 16.01%. Therefore, the analytical model is reliable and useful to predict the depth of subsurface plastic deformation during cutting titanium alloys. This study will have an important application value to control the depth of subsurface plastic deformation to improve fatigue performance. |
| Author | Niu, Xiaoxia Hou, Ning Bai, Lidong Wang, Qijia Huang, Shutao Ye, Chao Wang, Minghai |
| Author_xml | – sequence: 1 givenname: Ning orcidid: 0000-0001-5777-7388 surname: Hou fullname: Hou, Ning email: houning3393@163.com organization: School of Mechatronics Engineering, Shenyang Aerospace University, School of Mechanical Engineering, Shenyang Ligong University, KeJi Development Corporation of Shenyang Ligong University – sequence: 2 givenname: Lidong surname: Bai fullname: Bai, Lidong organization: School of Mechatronics Engineering, Shenyang Aerospace University – sequence: 3 givenname: Chao surname: Ye fullname: Ye, Chao organization: AECC Shenyang Engine Research Institute – sequence: 4 givenname: Xiaoxia surname: Niu fullname: Niu, Xiaoxia organization: AECC Shenyang Engine Research Institute – sequence: 5 givenname: Minghai surname: Wang fullname: Wang, Minghai organization: School of Mechatronics Engineering, Shenyang Aerospace University – sequence: 6 givenname: Shutao surname: Huang fullname: Huang, Shutao organization: School of Mechanical Engineering, Shenyang Ligong University, KeJi Development Corporation of Shenyang Ligong University – sequence: 7 givenname: Qijia surname: Wang fullname: Wang, Qijia organization: School of Mechatronics Engineering, Shenyang Aerospace University |
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| Cites_doi | 10.3390/met10060705 10.1016/s0363-5023(98)80181-0 10.1016/j.jmapro.2021.12.016 10.1098/rspa.1947.0009 10.1007/s00170-021-06749-5 10.1016/j.jmapro.2019.12.029 10.1143/JJAP.43.4602 10.1016/j.surfcoat.2005.07.096 10.1016/j.jmrt.2023.11.255 10.3390/ma9080628 10.1016/j.ijlmm.2018.07.001 10.1016/j.jallcom.2009.06.172 10.1080/10910344.2013.806180 10.1016/j.jmrt.2023.08.007 10.1557/JMR.1997.0324 10.1016/j.scriptamat.2009.11.009 10.1063/1.121873 10.1016/0022-5096(70)90029-3 10.1016/j.jmatprotec.2004.08.012 10.1115/1.321157 10.1080/09500839308243860 10.1016/j.procir.2014.04.014 10.1093/oso/9780198503675.001.0001 10.1016/j.msea.2018.10.031 10.1111/j.1551-2916.2006.01471.x 10.1007/s00170-021-07568-4 10.1007/s00170-020-06382-8 10.1557/JMR.2002.0386 10.3390/mi8100309 10.1016/j.measurement.2018.09.045 |
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| Keywords | Titanium alloy Cutting The depth of subsurface plastic deformation Prediction model |
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| Snippet | The cutting subsurface plastic deformation layer of titanium alloys has a serious influence on fatigue performance. Hence, it is necessary to establish a... |
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| SubjectTerms | CAE) and Design Computer-Aided Engineering (CAD Cutting force Cutting parameters Electron back scatter Empirical analysis Engineering Industrial and Production Engineering Mathematical models Mechanical Engineering Media Management Original Article Plastic deformation Predictions Titanium alloys Titanium base alloys |
| Title | An analytical model for predicting the depth of subsurface plastic deformation during cutting titanium alloy |
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