Surface integrity and wear behavior of 300M steel subjected to ultrasonic surface rolling process
In this work, the influences of ultrasonic surface rolling process (USRP) on the surface integrity and wear resistance of 300M steel samples were comprehensively studied. The effects of processing pass on the surface integrity were analyzed in term of surface topography, surface roughness (Ra), supe...
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| Published in | Surface & coatings technology Vol. 421; p. 127380 |
|---|---|
| Main Authors | , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Lausanne
Elsevier B.V
15.09.2021
Elsevier BV |
| Subjects | |
| Online Access | Get full text |
| ISSN | 0257-8972 1879-3347 |
| DOI | 10.1016/j.surfcoat.2021.127380 |
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| Abstract | In this work, the influences of ultrasonic surface rolling process (USRP) on the surface integrity and wear resistance of 300M steel samples were comprehensively studied. The effects of processing pass on the surface integrity were analyzed in term of surface topography, surface roughness (Ra), superficial microstructure, microhardness, and residual stresses. The results indicated that 10-pass USRP treatment can generate a highly smooth surface with Ra ≈ 7 nm. Nanocrystalline and ultrafine crystalline structures were produced in the surface layer. Significant compressive residual stress with a maximum value of about −950 MPa and a depth of about 800 μm was introduced into the sample surface. The comprehensive effects of grain refinement, work hardening, and compressive residual stress improved the surface hardness by about 30.9%, which obviously enhanced the wear resistance of 300M steel. It is noteworthy that the improvements of surface integrity and wear resistance of 300M steel brought about by USRP tend to be saturated along with the increase of processing passes.
•Excellent surface integrity and wear resistance of 300M steel were obtained by USRP.•USRP could generate a smooth surface with Ra of 7 nm under high processing passes.•Martensite phase transformation was observed on the surface layer with increasing processing passes.•Variation of surface integrity by USRP becomes saturated with increasing processing passes. |
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| AbstractList | In this work, the influences of ultrasonic surface rolling process (USRP) on the surface integrity and wear resistance of 300M steel samples were comprehensively studied. The effects of processing pass on the surface integrity were analyzed in term of surface topography, surface roughness (Ra), superficial microstructure, microhardness, and residual stresses. The results indicated that 10-pass USRP treatment can generate a highly smooth surface with Ra ≈ 7 nm. Nanocrystalline and ultrafine crystalline structures were produced in the surface layer. Significant compressive residual stress with a maximum value of about −950 MPa and a depth of about 800 μm was introduced into the sample surface. The comprehensive effects of grain refinement, work hardening, and compressive residual stress improved the surface hardness by about 30.9%, which obviously enhanced the wear resistance of 300M steel. It is noteworthy that the improvements of surface integrity and wear resistance of 300M steel brought about by USRP tend to be saturated along with the increase of processing passes. In this work, the influences of ultrasonic surface rolling process (USRP) on the surface integrity and wear resistance of 300M steel samples were comprehensively studied. The effects of processing pass on the surface integrity were analyzed in term of surface topography, surface roughness (Ra), superficial microstructure, microhardness, and residual stresses. The results indicated that 10-pass USRP treatment can generate a highly smooth surface with Ra ≈ 7 nm. Nanocrystalline and ultrafine crystalline structures were produced in the surface layer. Significant compressive residual stress with a maximum value of about −950 MPa and a depth of about 800 μm was introduced into the sample surface. The comprehensive effects of grain refinement, work hardening, and compressive residual stress improved the surface hardness by about 30.9%, which obviously enhanced the wear resistance of 300M steel. It is noteworthy that the improvements of surface integrity and wear resistance of 300M steel brought about by USRP tend to be saturated along with the increase of processing passes. •Excellent surface integrity and wear resistance of 300M steel were obtained by USRP.•USRP could generate a smooth surface with Ra of 7 nm under high processing passes.•Martensite phase transformation was observed on the surface layer with increasing processing passes.•Variation of surface integrity by USRP becomes saturated with increasing processing passes. |
| ArticleNumber | 127380 |
| Author | Dang, Jiaqiang Chen, Ming An, Qinglong Lian, Guohui Li, Yugang Wang, Haowei Zhang, Heng |
| Author_xml | – sequence: 1 givenname: Jiaqiang surname: Dang fullname: Dang, Jiaqiang organization: State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China – sequence: 2 givenname: Heng surname: Zhang fullname: Zhang, Heng organization: State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China – sequence: 3 givenname: Qinglong surname: An fullname: An, Qinglong organization: State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China – sequence: 4 givenname: Guohui surname: Lian fullname: Lian, Guohui organization: State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China – sequence: 5 givenname: Yugang surname: Li fullname: Li, Yugang email: yugang.li@sjtu.edu.cn organization: State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China – sequence: 6 givenname: Haowei surname: Wang fullname: Wang, Haowei organization: State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China – sequence: 7 givenname: Ming surname: Chen fullname: Chen, Ming organization: State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China |
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| SubjectTerms | 300M steel Compressive properties Grain refinement Integrity Microhardness Nickel chromium molybdenum steels Residual stress Skin pass rolling Surface hardness Surface integrity Surface layers Surface roughness Ultrafines Ultrasonic surface rolling process Wear resistance Work hardening |
| Title | Surface integrity and wear behavior of 300M steel subjected to ultrasonic surface rolling process |
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