Effect of Heat Treatment Process on the Surface Integrity of 7A04 Aluminum Alloy
This study aims to investigate the impact of heat treatment processes on the machinability of 7A04 aluminum alloy. The heat-treated samples underwent high-speed cutting tests to analyze the influence of cutting speed on three-dimensional cutting forces, surface roughness, work hardening, and residua...
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Published in | JOM (1989) Vol. 75; no. 12; pp. 5953 - 5961 |
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Main Authors | , , , , , , |
Format | Journal Article |
Language | English |
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Springer US
01.12.2023
Springer Nature B.V |
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Abstract | This study aims to investigate the impact of heat treatment processes on the machinability of 7A04 aluminum alloy. The heat-treated samples underwent high-speed cutting tests to analyze the influence of cutting speed on three-dimensional cutting forces, surface roughness, work hardening, and residual stress of the alloy. The findings indicate that cutting forces, surface roughness, and work hardening exhibit similar trends with increasing cutting speed. As the cutting speed rises, the cutting forces, surface roughness, work hardening, and depth of the work-hardened layer also increase. When considering the same cutting speed, an increase in solution temperature initially leads to an increase in cutting forces followed by a reduction. Additionally, the machined surface roughness gradually decreases, while work hardening first increases and then decreases. Residual stress on the machined surface varies with different heat treatment processes and resembles a ladle shape. Higher cutting speeds result in greater surface residual compressive stress and depth of the residual compressive stress layer. When comparing the same cutting speed, the combination of solution treatment at 490°C for 20 min and solution treatment at 480°C for 20 min yields higher surface residual compressive stress and greater depth of the residual compressive stress layer than the combination of solution treatment at 480°C for 20 min. Thus, 7A04 aluminum alloy demonstrates satisfactory machinability at a cutting speed of 1550 m/mm when subjected to solution treatment at 490°C for 20 min. |
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AbstractList | This study aims to investigate the impact of heat treatment processes on the machinability of 7A04 aluminum alloy. The heat-treated samples underwent high-speed cutting tests to analyze the influence of cutting speed on three-dimensional cutting forces, surface roughness, work hardening, and residual stress of the alloy. The findings indicate that cutting forces, surface roughness, and work hardening exhibit similar trends with increasing cutting speed. As the cutting speed rises, the cutting forces, surface roughness, work hardening, and depth of the work-hardened layer also increase. When considering the same cutting speed, an increase in solution temperature initially leads to an increase in cutting forces followed by a reduction. Additionally, the machined surface roughness gradually decreases, while work hardening first increases and then decreases. Residual stress on the machined surface varies with different heat treatment processes and resembles a ladle shape. Higher cutting speeds result in greater surface residual compressive stress and depth of the residual compressive stress layer. When comparing the same cutting speed, the combination of solution treatment at 490°C for 20 min and solution treatment at 480°C for 20 min yields higher surface residual compressive stress and greater depth of the residual compressive stress layer than the combination of solution treatment at 480°C for 20 min. Thus, 7A04 aluminum alloy demonstrates satisfactory machinability at a cutting speed of 1550 m/mm when subjected to solution treatment at 490°C for 20 min. This study aims to investigate the impact of heat treatment processes on the machinability of 7A04 aluminum alloy. The heat-treated samples underwent high-speed cutting tests to analyze the influence of cutting speed on threedimensional cutting forces, surface roughness, work hardening, and residual stress of the alloy. The findings indicate that cutting forces, surface roughness, and work hardening exhibit similar trends with increasing cutting speed. As the cutting speed rises, the cutting forces, surface roughness, work hardening, and depth of the work-hardened layer also increase. When considering the same cutting speed, an increase in solution temperature initially leads to an increase in cutting forces followed by a reduction. Additionally, the machined surface roughness gradually decreases, while work hardening first increases and then decreases. Residual stress on the machined surface varies with different heat treatment processes and resembles a ladle shape. Higher cutting speeds result in greater surface residual compressive stress and depth of the residual compressive stress layer. When comparing the same cutting speed, the combination of solution treatment at 490°C for 20 min and solution treatment at 480°C for 20 min yields higher surface residual compressive stress and greater depth of the residual compressive stress layer than the combination of solution treatment at 480°C for 20 min. Thus, 7A04 aluminum alloy demonstrates satisfactory machinability at a cutting speed of 1550 m/ mm when subjected to solution treatment at 490°C for 20 min. |
Author | Liu, Zehua Zhang, Songting Wang, Shunxiang Yue, Xiujie Gao, Yeran Lin, Zhenyong Zhang, Ping |
Author_xml | – sequence: 1 givenname: Ping surname: Zhang fullname: Zhang, Ping email: 18661660729@163.com organization: College of Mechanical and Power Engineering, Guangdong Ocean University, College of Intelligent Manufacturing, Qingdao Huanghai University – sequence: 2 givenname: Yeran surname: Gao fullname: Gao, Yeran organization: College of Mechanical and Power Engineering, Guangdong Ocean University – sequence: 3 givenname: Xiujie surname: Yue fullname: Yue, Xiujie organization: College of Intelligent Manufacturing, Qingdao Huanghai University – sequence: 4 givenname: Zehua surname: Liu fullname: Liu, Zehua organization: College of Mechanical and Power Engineering, Guangdong Ocean University – sequence: 5 givenname: Songting surname: Zhang fullname: Zhang, Songting organization: College of Mechanical and Power Engineering, Guangdong Ocean University – sequence: 6 givenname: Shunxiang surname: Wang fullname: Wang, Shunxiang organization: College of Mechanical and Power Engineering, Guangdong Ocean University – sequence: 7 givenname: Zhenyong surname: Lin fullname: Lin, Zhenyong organization: College of Mechanical and Power Engineering, Guangdong Ocean University |
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Snippet | This study aims to investigate the impact of heat treatment processes on the machinability of 7A04 aluminum alloy. The heat-treated samples underwent... |
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SubjectTerms | Adhesive wear Alloys Aluminum alloys Aluminum base alloys Chemistry/Food Science Compressive properties Cutting force Cutting parameters Cutting speed Earth Sciences Engineering Environment Experiments Heat treating High speed machining Machinability Morphology Physics Residual stress Solution heat treatment Surface roughness Technical Article Work hardening |
Title | Effect of Heat Treatment Process on the Surface Integrity of 7A04 Aluminum Alloy |
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