Wear characteristics of STD61 tool steel according to repairing methods for Al porthole extrusion die: Direct metal deposition, welding, parent material
In the aluminum porthole extrusion process, excessive wear occurs on the surface of mandrel. This study evaluates the applicability of direct metal deposition (DMD), a 3D printing process, for repairing the hot aluminum extrusion die. The wear characteristics of three die repairing methods (parent-S...
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| Published in | Journal of mechanical science and technology Vol. 32; no. 5; pp. 2237 - 2244 |
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| Main Authors | , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Seoul
Korean Society of Mechanical Engineers
01.05.2018
Springer Nature B.V 대한기계학회 |
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| Abstract | In the aluminum porthole extrusion process, excessive wear occurs on the surface of mandrel. This study evaluates the applicability of direct metal deposition (DMD), a 3D printing process, for repairing the hot aluminum extrusion die. The wear characteristics of three die repairing methods (parent-STD61, DMD-STD61, and welded-STD61) were compared through a high-temperature pin-on-disk wear test that considers the aluminum extrusion temperature. The results confirm that DMD results in superior wear characteristics when compared to overlay welding repair method. Further, the wear resistance of DMD-STD61 is similar to that of parent-STD61. The application of the DMD process is expected to yield a wear life similar to that of the parent STD61. |
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| AbstractList | In the aluminum porthole extrusion process, excessive wear occurs on the surface of mandrel. This study evaluates the applicability of direct metal deposition (DMD), a 3D printing process, for repairing the hot aluminum extrusion die. The wear characteristics of three die repairing methods (parent-STD61, DMD-STD61, and welded-STD61) were compared through a high-temperature pin-on-disk wear test that considers the aluminum extrusion temperature. The results confirm that DMD results in superior wear characteristics when compared to overlay welding repair method. Further, the wear resistance of DMD-STD61 is similar to that of parent-STD61. The application of the DMD process is expected to yield a wear life similar to that of the parent STD61. KCI Citation Count: 0 In the aluminum porthole extrusion process, excessive wear occurs on the surface of mandrel. This study evaluates the applicability of direct metal deposition (DMD), a 3D printing process, for repairing the hot aluminum extrusion die. The wear characteristics of three die repairing methods (parent-STD61, DMD-STD61, and welded-STD61) were compared through a high-temperature pin-on-disk wear test that considers the aluminum extrusion temperature. The results confirm that DMD results in superior wear characteristics when compared to overlay welding repair method. Further, the wear resistance of DMD-STD61 is similar to that of parent-STD61. The application of the DMD process is expected to yield a wear life similar to that of the parent STD61. |
| Author | Lee, In-Kyu Jeong, Myeong-Sik Lee, Sang-Kon Lee, Sung-Yun Ko, Dae-Cheol |
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| CitedBy_id | crossref_primary_10_1016_j_apmt_2024_102242 crossref_primary_10_1016_j_wear_2021_203728 crossref_primary_10_1007_s12206_019_1101_8 |
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| Keywords | Direct metal deposition High-temperature wear test Aluminum extrusion die Die repairing methods |
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| Snippet | In the aluminum porthole extrusion process, excessive wear occurs on the surface of mandrel. This study evaluates the applicability of direct metal deposition... |
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| SubjectTerms | Aluminum Aluminum extrusion Control Cryogenic engineering Deposition Dynamical Systems Engineering Extrusion dies Industrial and Production Engineering Mechanical Engineering Repair welding Three dimensional printing Tool steels Tool wear Vibration Welding 기계공학 |
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| Title | Wear characteristics of STD61 tool steel according to repairing methods for Al porthole extrusion die: Direct metal deposition, welding, parent material |
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