High-pressure infiltration fabrication of WC-based self-lubricating ceramics with synergistic enhancement of mechanical and lubrication properties
The mechanical performance defects of self-lubricating ceramics bottleneck restricting their development and application. Such a defect is attributed to the lubricant's hindering effect on the substrate's bonding during the sintering process. Here, we report a high-pressure infiltration sc...
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| Published in | International journal of refractory metals & hard materials Vol. 128; p. 107089 |
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| Main Authors | , , , , , , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier Ltd
01.04.2025
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| Abstract | The mechanical performance defects of self-lubricating ceramics bottleneck restricting their development and application. Such a defect is attributed to the lubricant's hindering effect on the substrate's bonding during the sintering process. Here, we report a high-pressure infiltration scheme and present a two-step approach for preparing WC-based self-lubricating ceramics with excellent mechanical and lubrication properties. We have demonstrated that the process breaks through the limitations between mechanical and lubrication properties to improve the wear resistance of the ceramics significantly. The effects of residual stresses due to lubricating phases and the complex three-dimensional pore structure within the ceramics deserve extensive discussion. A multiple lubrication mechanism involving multiple particles is proposed based on frictional wear analysis. This straightforward strategy opens a gate to developing the next generation of self-lubricating ceramic materials.
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•WC/cBN Self-lubricating ceramics with excellent properties were prepared by a two-step method.•Lubricant penetration did not weaken the mechanical properties of ceramics.•The wear rate of the self-lubricating ceramics was reduced by 63 %.•A multiple lubrication mechanism involving multiple particles was proposed. |
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| AbstractList | The mechanical performance defects of self-lubricating ceramics bottleneck restricting their development and application. Such a defect is attributed to the lubricant's hindering effect on the substrate's bonding during the sintering process. Here, we report a high-pressure infiltration scheme and present a two-step approach for preparing WC-based self-lubricating ceramics with excellent mechanical and lubrication properties. We have demonstrated that the process breaks through the limitations between mechanical and lubrication properties to improve the wear resistance of the ceramics significantly. The effects of residual stresses due to lubricating phases and the complex three-dimensional pore structure within the ceramics deserve extensive discussion. A multiple lubrication mechanism involving multiple particles is proposed based on frictional wear analysis. This straightforward strategy opens a gate to developing the next generation of self-lubricating ceramic materials.
[Display omitted]
•WC/cBN Self-lubricating ceramics with excellent properties were prepared by a two-step method.•Lubricant penetration did not weaken the mechanical properties of ceramics.•The wear rate of the self-lubricating ceramics was reduced by 63 %.•A multiple lubrication mechanism involving multiple particles was proposed. |
| ArticleNumber | 107089 |
| Author | Hou, ZhiQiang Wang, HaiKuo Zhang, ZhiCai Wang, Chao Ouyang, XiaoPing Wu, JiaKun Yang, Jiao Li, Hao Yang, YiKan Liu, YangBin Tang, Yao Gao, Jun |
| Author_xml | – sequence: 1 givenname: ZhiCai surname: Zhang fullname: Zhang, ZhiCai organization: College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410000, China – sequence: 2 givenname: JiaKun surname: Wu fullname: Wu, JiaKun email: jkwu@bnu.edu.cn organization: Faculty of Arts and Sciences, Beijing Normal University, Zhuhai 100875, China – sequence: 3 givenname: Chao surname: Wang fullname: Wang, Chao organization: Center for High Pressure Science and Technology, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China – sequence: 4 givenname: ZhiQiang surname: Hou fullname: Hou, ZhiQiang organization: Center for High Pressure Science and Technology, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China – sequence: 5 givenname: Yao surname: Tang fullname: Tang, Yao organization: Center for High Pressure Science and Technology, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China – sequence: 6 givenname: Hao surname: Li fullname: Li, Hao organization: Center for High Pressure Science and Technology, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China – sequence: 7 givenname: Jiao surname: Yang fullname: Yang, Jiao organization: Center for High Pressure Science and Technology, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China – sequence: 8 givenname: Jun surname: Gao fullname: Gao, Jun organization: Center for High Pressure Science and Technology, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China – sequence: 9 givenname: YiKan surname: Yang fullname: Yang, YiKan organization: Center for High Pressure Science and Technology, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China – sequence: 10 givenname: YangBin surname: Liu fullname: Liu, YangBin organization: Faculty of Arts and Sciences, Beijing Normal University, Zhuhai 100875, China – sequence: 11 givenname: XiaoPing surname: Ouyang fullname: Ouyang, XiaoPing email: oyxp2003@aliyun.com organization: College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410000, China – sequence: 12 givenname: HaiKuo surname: Wang fullname: Wang, HaiKuo email: haikuo.wang@zju.edu.cn organization: Center for High Pressure Science and Technology, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China |
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| Keywords | High-pressure infiltration Mechanical properties Self-lubricating ceramic Multiple lubrication mechanism |
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| SubjectTerms | High-pressure infiltration Mechanical properties Multiple lubrication mechanism Self-lubricating ceramic |
| Title | High-pressure infiltration fabrication of WC-based self-lubricating ceramics with synergistic enhancement of mechanical and lubrication properties |
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