Microstructure evolution and mechanical properties of Al–Cu–Mn–Cd alloy fabricated by CMT-wire arc additive manufacturing

The high-performance additive manufacturing of relatively small aluminum alloy components has been widely proven successful. However, wire arc additive manufacturing (WAAM) has always been challenging in achieving uniform microstructure and high mechanical properties when manufacturing large-sized p...

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Published inMaterials science & engineering. A, Structural materials : properties, microstructure and processing Vol. 898; p. 146395
Main Authors Li, Kun, Yang, Tianbao, Hou, Xuru, Ji, Chen, Zhu, Liang, Li, Benxiang, Cao, Yang, Zhao, Lin, Ma, Chengyong, Tian, Zhiling
Format Journal Article
LanguageEnglish
Published Elsevier B.V 01.04.2024
Subjects
Al–Cu–Mn–Cd alloy
Cold metal transfer
Mechanical properties
Microstructure evolution
Wire arc additive manufacturing
Mechanical properties
Al–Cu–Mn–Cd alloy
Cold metal transfer
Wire arc additive manufacturing
Microstructure evolution
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Abstract The high-performance additive manufacturing of relatively small aluminum alloy components has been widely proven successful. However, wire arc additive manufacturing (WAAM) has always been challenging in achieving uniform microstructure and high mechanical properties when manufacturing large-sized parts. Therefore, this study used cold metal transition wire arc additive manufacturing (CMT-WAAM) to prepare Al-5.49Cu-0.4Mn-0.29Cd (ACMC) alloy to obtain a uniform microstructure and improve its mechanical properties. The results show that the as-deposited (AD) samples have an obvious layered deposited structure. The grains in the microstructure are all equiaxed crystals and a large amount of copper-rich eutectic phase precipitates at the grain boundaries. After heat treatment, the vast majority of the eutectic phase dissolves, and θ'phase, with a size of 100–200 nm, uniformly precipitates in the α-Al matrix. The ultimate tensile strength (UTS) and yield strength (YS) of the heat-treated (HT) specimen can reach 483.7 MPa and 412.3 MPa, respectively. There is no significant difference in the mechanical properties between the transverse and longitudinal directions of thin-walled samples. Based on experimental results and theoretical analysis, the strengthening mechanism and fracture mechanism of CMT-WAAM aluminum alloy were revealed. This work provides a theoretical basis for the microstructure optimization and mechanical performance improvement of ACMC alloy, which is of great significance for the high-performance preparation of large-sized components in the aerospace field. •The microstructure consisting of equiaxed grains was obtained.•Al3(Zr, Ti) hindered the change of grain size after heat treatment.•The ultimate tensile strength after heat treatment reached 483.7 MPa.•The strengthening mechanism of Al–Cu–Mn–Cd alloy was revealed.•The fracture mechanism of Al–Cu–Mn–Cd alloy was analyzed.
AbstractList The high-performance additive manufacturing of relatively small aluminum alloy components has been widely proven successful. However, wire arc additive manufacturing (WAAM) has always been challenging in achieving uniform microstructure and high mechanical properties when manufacturing large-sized parts. Therefore, this study used cold metal transition wire arc additive manufacturing (CMT-WAAM) to prepare Al-5.49Cu-0.4Mn-0.29Cd (ACMC) alloy to obtain a uniform microstructure and improve its mechanical properties. The results show that the as-deposited (AD) samples have an obvious layered deposited structure. The grains in the microstructure are all equiaxed crystals and a large amount of copper-rich eutectic phase precipitates at the grain boundaries. After heat treatment, the vast majority of the eutectic phase dissolves, and θ'phase, with a size of 100–200 nm, uniformly precipitates in the α-Al matrix. The ultimate tensile strength (UTS) and yield strength (YS) of the heat-treated (HT) specimen can reach 483.7 MPa and 412.3 MPa, respectively. There is no significant difference in the mechanical properties between the transverse and longitudinal directions of thin-walled samples. Based on experimental results and theoretical analysis, the strengthening mechanism and fracture mechanism of CMT-WAAM aluminum alloy were revealed. This work provides a theoretical basis for the microstructure optimization and mechanical performance improvement of ACMC alloy, which is of great significance for the high-performance preparation of large-sized components in the aerospace field. •The microstructure consisting of equiaxed grains was obtained.•Al3(Zr, Ti) hindered the change of grain size after heat treatment.•The ultimate tensile strength after heat treatment reached 483.7 MPa.•The strengthening mechanism of Al–Cu–Mn–Cd alloy was revealed.•The fracture mechanism of Al–Cu–Mn–Cd alloy was analyzed.
ArticleNumber 146395
Author Yang, Tianbao
Li, Kun
Li, Benxiang
Cao, Yang
Tian, Zhiling
Zhu, Liang
Ma, Chengyong
Zhao, Lin
Ji, Chen
Hou, Xuru
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Keywords Mechanical properties
Al–Cu–Mn–Cd alloy
Cold metal transfer
Wire arc additive manufacturing
Microstructure evolution
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Snippet The high-performance additive manufacturing of relatively small aluminum alloy components has been widely proven successful. However, wire arc additive...
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StartPage 146395
SubjectTerms Al–Cu–Mn–Cd alloy
Cold metal transfer
Mechanical properties
Microstructure evolution
Wire arc additive manufacturing
Title Microstructure evolution and mechanical properties of Al–Cu–Mn–Cd alloy fabricated by CMT-wire arc additive manufacturing
URI https://dx.doi.org/10.1016/j.msea.2024.146395
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