Multiscale concurrent design and 3D printing of continuous fiber reinforced thermoplastic composites with optimized fiber trajectory and topological structure
3D printing of continuous fiber reinforced thermoplastic composites (CFRTPCs) enables the fabrication of multiscale structures, whose features can simultaneously span the microscale fiber trajectory and macroscale topological structure. In this study, a multiscale design and manufacturing strategy i...
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| Published in | Composite structures Vol. 285; p. 115241 |
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| Main Authors | , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier Ltd
01.04.2022
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| Subjects | |
| Online Access | Get full text |
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| Abstract | 3D printing of continuous fiber reinforced thermoplastic composites (CFRTPCs) enables the fabrication of multiscale structures, whose features can simultaneously span the microscale fiber trajectory and macroscale topological structure. In this study, a multiscale design and manufacturing strategy integrating concurrent optimization of micro fiber orientation and macro structural topology was developed for CFRTPCs and realized by ingenious path planning for 3D printing process. Typical structures, such as Messerschmitt-Bölkow-Blohm (MBB) beam and cantilever beam, were verified experimentally in comparison with the monoscale structures. Structural stiffness and peak load could be improved by 36.27% and 64.43% respectively for MBB beam, 123.07% and 52.16% respectively for cantilever beam, showing the significant influence on concurrent material and structure design for CFRTPCs. Multiscale concurrent design and 3D printing could promote the potential of CFRTPCs, and even challenge traditional design and manufacturing mechanism relating material and structure scale. |
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| AbstractList | 3D printing of continuous fiber reinforced thermoplastic composites (CFRTPCs) enables the fabrication of multiscale structures, whose features can simultaneously span the microscale fiber trajectory and macroscale topological structure. In this study, a multiscale design and manufacturing strategy integrating concurrent optimization of micro fiber orientation and macro structural topology was developed for CFRTPCs and realized by ingenious path planning for 3D printing process. Typical structures, such as Messerschmitt-Bölkow-Blohm (MBB) beam and cantilever beam, were verified experimentally in comparison with the monoscale structures. Structural stiffness and peak load could be improved by 36.27% and 64.43% respectively for MBB beam, 123.07% and 52.16% respectively for cantilever beam, showing the significant influence on concurrent material and structure design for CFRTPCs. Multiscale concurrent design and 3D printing could promote the potential of CFRTPCs, and even challenge traditional design and manufacturing mechanism relating material and structure scale. |
| ArticleNumber | 115241 |
| Author | Huang, Yiming Zheng, Ziqi Tian, Xiaoyong Malakhov, Andrei V. Polilov, Alexander N. Li, Dichen |
| Author_xml | – sequence: 1 givenname: Yiming surname: Huang fullname: Huang, Yiming organization: State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, 28 Xian Ning West Road, Xi’an 710049, China – sequence: 2 givenname: Xiaoyong surname: Tian fullname: Tian, Xiaoyong email: leoxyt@mail.xjtu.edu.cn organization: State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, 28 Xian Ning West Road, Xi’an 710049, China – sequence: 3 givenname: Ziqi surname: Zheng fullname: Zheng, Ziqi organization: State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, 28 Xian Ning West Road, Xi’an 710049, China – sequence: 4 givenname: Dichen surname: Li fullname: Li, Dichen organization: State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, 28 Xian Ning West Road, Xi’an 710049, China – sequence: 5 givenname: Andrei V. surname: Malakhov fullname: Malakhov, Andrei V. organization: Mechanical Engineering Research Institute of the Russian Academy of Sciences, 4 Maly Kharitonyevshy Pereulok, Moscow 101990, Russia – sequence: 6 givenname: Alexander N. surname: Polilov fullname: Polilov, Alexander N. organization: Mechanical Engineering Research Institute of the Russian Academy of Sciences, 4 Maly Kharitonyevshy Pereulok, Moscow 101990, Russia |
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| SubjectTerms | 3D printing Continuous fiber Fiber reinforced composite Multiscale design Structure optimization |
| Title | Multiscale concurrent design and 3D printing of continuous fiber reinforced thermoplastic composites with optimized fiber trajectory and topological structure |
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