Simulation of Cutting processes by the Particle Finite Element Method
The cutting process is characterised by large deformations and large configurational changes. Especially the formation of chips and burrs pushes established modeling techniques to their limits. To overcome these difficulties, the particle finite element method (PFEM) combines the benefits of discret...
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Published in | Mitteilungen der Gesellschaft für Angewandte Mathematik und Mechanik Vol. 40; no. 1; pp. 51 - 70 |
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Main Authors | , , |
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Language | English |
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01.09.2017
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Abstract | The cutting process is characterised by large deformations and large configurational changes. Especially the formation of chips and burrs pushes established modeling techniques to their limits. To overcome these difficulties, the particle finite element method (PFEM) combines the benefits of discrete modeling techniques and methods based on continuum mechanics. In this work an outline of the PFEM algorithm is provided and the method is tested in a comparison to the standard finite element method (FEM). The influence of the boundary detection within the PFEM algorithm on the structural integrity of the material is studied and the numerical examples include a tensile test as well as cutting simulations, and parameter studies on important process parameters in cutting. |
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AbstractList | Abstract
The cutting process is characterised by large deformations and large configurational changes. Especially the formation of chips and burrs pushes established modeling techniques to their limits. To overcome these difficulties, the particle finite element method (PFEM) combines the benefits of discrete modeling techniques and methods based on continuum mechanics. In this work an outline of the PFEM algorithm is provided and the method is tested in a comparison to the standard finite element method (FEM). The influence of the boundary detection within the PFEM algorithm on the structural integrity of the material is studied and the numerical examples include a tensile test as well as cutting simulations, and parameter studies on important process parameters in cutting. The cutting process is characterised by large deformations and large configurational changes. Especially the formation of chips and burrs pushes established modeling techniques to their limits. To overcome these difficulties, the particle finite element method (PFEM) combines the benefits of discrete modeling techniques and methods based on continuum mechanics. In this work an outline of the PFEM algorithm is provided and the method is tested in a comparison to the standard finite element method (FEM). The influence of the boundary detection within the PFEM algorithm on the structural integrity of the material is studied and the numerical examples include a tensile test as well as cutting simulations, and parameter studies on important process parameters in cutting. |
Author | Müller, Ralf Sabel, Matthias Sator, Christian |
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Snippet | The cutting process is characterised by large deformations and large configurational changes. Especially the formation of chips and burrs pushes established... Abstract The cutting process is characterised by large deformations and large configurational changes. Especially the formation of chips and burrs pushes... |
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SubjectTerms | Burrs Chip formation Computer simulation Continuum mechanics Cutting parameters cutting simulations Deformation Finite element analysis Finite element method Nonlinear programming PFEM Process parameters Structural integrity α‐shape |
Title | Simulation of Cutting processes by the Particle Finite Element Method |
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