Improved rolling contact fatigue performance of selective electron beam melted Ti6Al4V with the as-built surface using induction-heating assisted ultrasonic surface rolling process
[Display omitted] •IH-USRP can further improve the surface integrity of samples.•Different kinds of oxides were induced by IH-USRP.•The RCF performance was greatly promoted by 196% using IH-USRP. In this paper, the effects of induction-heating assisted surface ultrasonic rolling processing (IH-USRP)...
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| Published in | Applied surface science Vol. 617; p. 155467 |
|---|---|
| Main Authors | , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier B.V
30.04.2023
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| Subjects | |
| Online Access | Get full text |
| ISSN | 0169-4332 |
| DOI | 10.1016/j.apsusc.2022.155467 |
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| Abstract | [Display omitted]
•IH-USRP can further improve the surface integrity of samples.•Different kinds of oxides were induced by IH-USRP.•The RCF performance was greatly promoted by 196% using IH-USRP.
In this paper, the effects of induction-heating assisted surface ultrasonic rolling processing (IH-USRP) on the rolling contact fatigue (RCF) performance of selective electron beam melting (SEBM) built Ti6Al4V was evaluated with respect to surface integrity, chemical composition, and microstructure were investigated. At the room temperature (RT), the surface roughness and line roughness (Ra and Rz) of the USRP treated sample are reduced by 92 % and 95 %, 78 %, and 66 % compared to the untreated sample, respectively, and the surface hardness is also increased by 17 %. The surface quality and hardness are further improved when samples treated by IH-USRP, and the oxide mixture could be found on the sample surface. The surface roughness and line roughness (Ra and Rz) of the IH-USRP treated sample at 650 °C were reduced by 96 % and 98 %, 85 %, and 83 %, respectively, while the surface hardness was 33 % higher than that of the untreated one. The surface quality improvement reduces the stress concentration, and the increased surface hardness means higher critical shear stress, which promotes the average RCF life by 196 %. |
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| AbstractList | [Display omitted]
•IH-USRP can further improve the surface integrity of samples.•Different kinds of oxides were induced by IH-USRP.•The RCF performance was greatly promoted by 196% using IH-USRP.
In this paper, the effects of induction-heating assisted surface ultrasonic rolling processing (IH-USRP) on the rolling contact fatigue (RCF) performance of selective electron beam melting (SEBM) built Ti6Al4V was evaluated with respect to surface integrity, chemical composition, and microstructure were investigated. At the room temperature (RT), the surface roughness and line roughness (Ra and Rz) of the USRP treated sample are reduced by 92 % and 95 %, 78 %, and 66 % compared to the untreated sample, respectively, and the surface hardness is also increased by 17 %. The surface quality and hardness are further improved when samples treated by IH-USRP, and the oxide mixture could be found on the sample surface. The surface roughness and line roughness (Ra and Rz) of the IH-USRP treated sample at 650 °C were reduced by 96 % and 98 %, 85 %, and 83 %, respectively, while the surface hardness was 33 % higher than that of the untreated one. The surface quality improvement reduces the stress concentration, and the increased surface hardness means higher critical shear stress, which promotes the average RCF life by 196 %. |
| ArticleNumber | 155467 |
| Author | Liu, Ruiping Liu, Zhongqiang Xiao, Zhiyu Sanderson, Joseph Liu, Xiao |
| Author_xml | – sequence: 1 givenname: Zhongqiang surname: Liu fullname: Liu, Zhongqiang organization: National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangdong, Guangzhou 510640, China – sequence: 2 givenname: Xiao surname: Liu fullname: Liu, Xiao organization: School of Science, Henan Institute of Technology, Henan, Xinxiang 453003, China – sequence: 3 givenname: Ruiping surname: Liu fullname: Liu, Ruiping organization: Shenzhen YuanMeng Precision Technology Institute, Guangdong, Shenzhen 518055, China – sequence: 4 givenname: Zhiyu surname: Xiao fullname: Xiao, Zhiyu email: zhyxiao@scut.edu.cn organization: National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangdong, Guangzhou 510640, China – sequence: 5 givenname: Joseph surname: Sanderson fullname: Sanderson, Joseph organization: Department of Physics and Astronomy, University of Waterloo, Waterloo, Ontario N2L 3G1, Canada |
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| Cites_doi | 10.1016/S0043-1648(96)07454-6 10.1016/j.surfcoat.2017.01.099 10.1016/j.actamat.2015.10.041 10.1088/0031-8949/28/1/013 10.1016/j.optlastec.2018.11.014 10.1016/j.jmatprotec.2021.117264 10.1016/j.jnucmat.2021.153239 10.1007/s11661-014-2570-0 10.1016/j.msea.2011.08.061 10.1016/j.jmatprotec.2011.07.009 10.1016/j.apsusc.2008.06.034 10.1116/1.580233 10.1007/s11665-021-06021-7 10.1016/j.precisioneng.2016.06.001 10.1146/annurev-matsci-070115-032024 10.1016/S0142-1123(02)00012-9 10.1016/j.ijmachtools.2018.09.005 10.2298/JMMB190319056Y 10.1016/j.ijfatigue.2016.12.004 10.1080/21663831.2018.1560370 10.1016/j.jallcom.2016.04.067 10.1016/j.actamat.2016.07.019 10.1007/s00170-021-06810-3 10.1016/j.actamat.2021.117261 10.1016/j.ijfatigue.2017.05.019 10.1016/j.jmst.2019.03.036 |
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| Keywords | Selective electron beam melting Ultrasonic surface rolling process Rolling contact fatigue Ti6Al4V Induction heating |
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•IH-USRP can further improve the surface integrity of samples.•Different kinds of oxides were induced by IH-USRP.•The RCF performance was... |
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| SubjectTerms | Induction heating Rolling contact fatigue Selective electron beam melting Ti6Al4V Ultrasonic surface rolling process |
| Title | Improved rolling contact fatigue performance of selective electron beam melted Ti6Al4V with the as-built surface using induction-heating assisted ultrasonic surface rolling process |
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