Preliminary project design for insect production: part 1 – overall mass and energy/heat balances
Preliminary project design (PPD) is an initial stage in project development that makes it possible for an entopreneur to gain insight into the feasibility and potential profitability of setting up an insect production facility. In this paper a simple, spreadsheet-based model is presented to facilita...
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Published in | Journal of insects as food and feed Vol. 7; no. 5; pp. 499 - 510 |
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Main Author | |
Format | Journal Article |
Language | English |
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The Netherlands
Brill | Wageningen Academic
13.08.2021
Wageningen Academic Publishers |
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Abstract | Preliminary project design (PPD) is an initial stage in project development that makes it possible for an entopreneur to gain insight into the feasibility and potential profitability of setting up an insect production facility. In this paper a simple, spreadsheet-based model is presented to facilitate the first step of PPD by estimating the overall mass and energy balances for a proposed project. The model calculates outputs on the basis of scientific data and estimated values for operating parameters for the system that is proposed. With the model it is easy to use a trial-and-error approach to investigate the effect of different parameter values on system operation. Thus, the entopreneur can enter values for parameters such as feed composition, temperature of the cooling air, etc. and see the effect on system productivity, conversion efficiency, energy requirements, etc. immediately. This facilitates the overall procedure of reaching final decisions about the organism, the feed, the processing approach, the scale of operation, etc. Normally, this is an iterative procedure that is based on ‘trial-and-error’, the two aspects being referred to here as the ‘twin components of an iterative knowledge engine’. Thus, the outputs from the model will depend very much on the scientific data supplied and the values of the input parameters while, at the same time, use of the model will highlight what additional scientific data is needed and what alternate parameter values might prove profitable. Overall, the model allows the user to explore a large possibility space for both process constitution and operation much more quickly and easily than by experimental means alone. As such, it is a tool that can aid the entopreneur in thinking about a project and considering various alternatives, as well as in making decisions before a major commitment is made to any particular option. It is stressed here that PPD is only a preliminary stage in project development and that the investigation of overall process mass and energy balances is only the first step thereof. It is also stressed that results from modelling are invariably subject to empirical verification as well as ‘common-sense filtering’. The model presented is general and thus not oriented to the production of any species in particular. |
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AbstractList | Preliminary project design (PPD) is an initial stage in project development that makes it possible for an entopreneur to gain insight into the feasibility and potential profitability of setting up an insect production facility. In this paper a simple, spreadsheet-based model is presented to facilitate the first step of PPD by estimating the overall mass and energy balances for a proposed project. The model calculates outputs on the basis of scientific data and estimated values for operating parameters for the system that is proposed. With the model it is easy to use a trial-and-error approach to investigate the effect of different parameter values on system operation. Thus, the entopreneur can enter values for parameters such as feed composition, temperature of the cooling air, etc. and see the effect on system productivity, conversion efficiency, energy requirements, etc. immediately. This facilitates the overall procedure of reaching final decisions about the organism, the feed, the processing approach, the scale of operation, etc. Normally, this is an iterative procedure that is based on ‘trial-and-error’, the two aspects being referred to here as the ‘twin components of an iterative knowledge engine’. Thus, the outputs from the model will depend very much on the scientific data supplied and the values of the input parameters while, at the same time, use of the model will highlight what additional scientific data is needed and what alternate parameter values might prove profitable. Overall, the model allows the user to explore a large possibility space for both process constitution and operation much more quickly and easily than by experimental means alone. As such, it is a tool that can aid the entopreneur in thinking about a project and considering various alternatives, as well as in making decisions before a major commitment is made to any particular option. It is stressed here that PPD is only a preliminary stage in project development and that the investigation of overall process mass and energy balances is only the first step thereof. It is also stressed that results from modelling are invariably subject to empirical verification as well as ‘common-sense filtering’. The model presented is general and thus not oriented to the production of any species in particular. |
Author | Kok, R |
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Cites_doi | 10.3920/JIFF2020.0145 10.3390/ani9030079 10.1016/j.jclepro.2017.04.019 10.3920/JIFF2020.0164 10.3920/JIFF2020.0146 10.3920/JIFF2017.0004 10.1038/s41598-019-46603-z 10.1016/S0315-5463(83)72012-2 10.3390/insects8020056 |
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References | 33 Rehman, K.U., Rehman, A., Cai, M., Zheng, L., Xiao, X., Somroo, A.A., Wang, H., Li, W., Yu, Z. and Zhang, J., 2017. Conversion of mixtures of dairy manure and soybean curd residue by black soldier fly larvae (Hermetia illucens L.). Journal of Cleaner Production 154: 366-373. https://doi.org/10.1016/j.jclepro.2017.04.019 16 Reger, D.L., Goode, S.R. and Ball, D.W., 2010. Chemistry: principles and practice (3rd Ed.). Cengage Learning, Boston, MA, USA, 125 pp. Diener, S., Zurbrugg, C., Gutierrez, F.R., Nguyen, D.H., Morel, A., Koottatep, T., Tockner, K., 2011. Black soldier fly larvae for organic waste treatment – prospects and constraints. In: Alamgir, M., Bari, Q.H., Rafizul, I.M., Islam, S.M.T., Sarkar, G., Howlader, M.K. (eds.) Proceedings of the WasteSafe 2011 – 2nd International Conference on Solid Waste Management in the Developing Countries, February 13-15, 2011, Khulna, Bangladesh, pp. 1-8. Kok, R., 2021a. Preliminary project design for insect production: part 2 – organism kinetics, system dynamics and the role of modelling & simulation. Journal of Insects as Food and Feed 7:511-523. https://doi.org/10.3920/JIFF2020.0146. Kok, R., 2021c. Preliminary project design for insect production: part 4 – facility considerations. Journal of Insects as Food and Feed 7:541-551. https://doi.org/10.3920/JIFF2020.0164. Cammack, J.A., Tomberlin, J.K., 2017. The impact of diet protein and carbohydrate on select life-history traits of the black soldier fly Hermetia illucens (L.). Insects 8: 56. https://doi.org/10.3390/insects8020056 Kok, R., 1983. The production of insects for human food. Canadian Institute of Food Science and Technology Journal 16(1): 5-18. Kok, R., Lomaliza, K. and Shivhare, U.S., 1988. The design and performance of an insect farm / chemical reactor for human food production. Canadian Agricultural Engineering 30: 307-317. Shumo, M., Khamis, F.M., Tanga, C.M., Fiaboe, K.K.M., Subramanian, S., Ekesi, S., Van Huis, A. and Borgemeister, C., 2019b. Influence of temperature on selected life-history traits of black soldier fly (Hermetia illucens) reared on two common urban organic waste streams in Kenya. Animals 9: 79. https://doi:10.3390/ani9030079 Nyakeri, E.M., Ogola, H.J.O., Ayieko, M.A. and Amimo, F.A., 2017. Valorisation of organic waste material: growth performance of wild black soldier fly larvae (Hermetia illucens) reared on different organic wastes. Journal of Insects as Food and Feed 3: 193-202. https://doi.org/10.3920/JIFF2017.0004 Kok, R., Shivhare, U.S. and Lomaliza, K., 1991. Mass and component balances for insect production. Canadian Agricultural Engineering 33: 185-192. Shumo, M., Osuga, I.M., Khamis, F.M., Tanga, C.M., Fiaboe, K.K.M., Subramanian, S., Ekesi, S., Van Huis, A. and Borgemeister, C., 2019a. The nutritive value of black soldier fly larvae reared on common organic waste streams in Kenya. Scientific Reports 9: 10110. https://doi.org/10.1038/s41598-019-46603-z Kok, R. and Lomaliza, K., 1986. The insect colony as a food chemical reactor. In: LeMaguer, M. and Jelen, P. (eds.) Food engineering and process applications. Vol II. Unit operations. Elsevier, Amsterdam, the Netherlands, pp. 369-375. Kok, R., 2021b. Preliminary project design for insect production: part 3 – sub-process types and reactors. Journal of Insects as Food and Feed 7:525-539. https://doi.org/10.3920/JIFF2020.0145. 30 Kok, R., 2017. Insect production and facility design. In: Van Huis, A. and Tomberlin, J.K. (eds.) Insects as food and feed: from production to consumption. Wageningen Academic Publishers, Wageningen, the Netherlands, pp. 142-172. atypb8 (atypb10); 33 atypb15 (atypb9); 30 atypb11 atypb12 atypb13 atypb14 atypb1 atypb3 atypb2 atypb5 atypb4 atypb7 atypb6 |
References_xml | – reference: Kok, R., 2021c. Preliminary project design for insect production: part 4 – facility considerations. Journal of Insects as Food and Feed 7:541-551. https://doi.org/10.3920/JIFF2020.0164. – reference: Nyakeri, E.M., Ogola, H.J.O., Ayieko, M.A. and Amimo, F.A., 2017. Valorisation of organic waste material: growth performance of wild black soldier fly larvae (Hermetia illucens) reared on different organic wastes. Journal of Insects as Food and Feed 3: 193-202. https://doi.org/10.3920/JIFF2017.0004 – reference: Reger, D.L., Goode, S.R. and Ball, D.W., 2010. Chemistry: principles and practice (3rd Ed.). Cengage Learning, Boston, MA, USA, 125 pp. – reference: Cammack, J.A., Tomberlin, J.K., 2017. The impact of diet protein and carbohydrate on select life-history traits of the black soldier fly Hermetia illucens (L.). Insects 8: 56. https://doi.org/10.3390/insects8020056 – reference: Shumo, M., Khamis, F.M., Tanga, C.M., Fiaboe, K.K.M., Subramanian, S., Ekesi, S., Van Huis, A. and Borgemeister, C., 2019b. Influence of temperature on selected life-history traits of black soldier fly (Hermetia illucens) reared on two common urban organic waste streams in Kenya. Animals 9: 79. https://doi:10.3390/ani9030079 – start-page: 142 end-page: 172 article-title: Insect production and facility design – start-page: 125 article-title: Chemistry: principles and practice (3rd Ed.) – reference: Diener, S., Zurbrugg, C., Gutierrez, F.R., Nguyen, D.H., Morel, A., Koottatep, T., Tockner, K., 2011. Black soldier fly larvae for organic waste treatment – prospects and constraints. In: Alamgir, M., Bari, Q.H., Rafizul, I.M., Islam, S.M.T., Sarkar, G., Howlader, M.K. (eds.) Proceedings of the WasteSafe 2011 – 2nd International Conference on Solid Waste Management in the Developing Countries, February 13-15, 2011, Khulna, Bangladesh, pp. 1-8. – volume: 33 start-page: 185 end-page: 192 article-title: Mass and component balances for insect production publication-title: Canadian Agricultural Engineering – reference: Kok, R., 1983. The production of insects for human food. Canadian Institute of Food Science and Technology Journal 16(1): 5-18. – reference: Kok, R., Lomaliza, K. and Shivhare, U.S., 1988. The design and performance of an insect farm / chemical reactor for human food production. Canadian Agricultural Engineering 30: 307-317. – reference: Rehman, K.U., Rehman, A., Cai, M., Zheng, L., Xiao, X., Somroo, A.A., Wang, H., Li, W., Yu, Z. and Zhang, J., 2017. Conversion of mixtures of dairy manure and soybean curd residue by black soldier fly larvae (Hermetia illucens L.). Journal of Cleaner Production 154: 366-373. https://doi.org/10.1016/j.jclepro.2017.04.019 – reference: Kok, R., Shivhare, U.S. and Lomaliza, K., 1991. Mass and component balances for insect production. Canadian Agricultural Engineering 33: 185-192. – reference: Shumo, M., Osuga, I.M., Khamis, F.M., Tanga, C.M., Fiaboe, K.K.M., Subramanian, S., Ekesi, S., Van Huis, A. and Borgemeister, C., 2019a. The nutritive value of black soldier fly larvae reared on common organic waste streams in Kenya. Scientific Reports 9: 10110. https://doi.org/10.1038/s41598-019-46603-z – start-page: 1 end-page: 8 article-title: Black soldier fly larvae for organic waste treatment – prospects and constraints – reference: Kok, R., 2021a. Preliminary project design for insect production: part 2 – organism kinetics, system dynamics and the role of modelling & simulation. Journal of Insects as Food and Feed 7:511-523. https://doi.org/10.3920/JIFF2020.0146. – reference: Kok, R. and Lomaliza, K., 1986. The insect colony as a food chemical reactor. In: LeMaguer, M. and Jelen, P. (eds.) Food engineering and process applications. Vol II. Unit operations. Elsevier, Amsterdam, the Netherlands, pp. 369-375. – reference: Kok, R., 2021b. Preliminary project design for insect production: part 3 – sub-process types and reactors. Journal of Insects as Food and Feed 7:525-539. https://doi.org/10.3920/JIFF2020.0145. – volume: 16 start-page: 5 end-page: 18 article-title: The production of insects for human food publication-title: Canadian Institute of Food Science and Technology Journal – start-page: 369 end-page: 375 article-title: The insect colony as a food chemical reactor – reference: Kok, R., 2017. Insect production and facility design. In: Van Huis, A. and Tomberlin, J.K. (eds.) Insects as food and feed: from production to consumption. Wageningen Academic Publishers, Wageningen, the Netherlands, pp. 142-172. – volume: 30 start-page: 307 end-page: 317 article-title: The design and performance of an insect farm / chemical reactor for human food production publication-title: Canadian Agricultural Engineering – volume: 30 start-page: 307 ident: atypb9 publication-title: Canadian Agricultural Engineering – ident: atypb7 doi: 10.3920/JIFF2020.0145 – ident: atypb4 – ident: atypb3 – ident: atypb2 – ident: atypb14 doi: 10.3390/ani9030079 – ident: atypb13 doi: 10.1016/j.jclepro.2017.04.019 – ident: atypb12 – ident: atypb8 doi: 10.3920/JIFF2020.0164 – ident: atypb6 doi: 10.3920/JIFF2020.0146 – ident: atypb11 doi: 10.3920/JIFF2017.0004 – ident: atypb15 doi: 10.1038/s41598-019-46603-z – ident: atypb5 doi: 10.1016/S0315-5463(83)72012-2 – ident: atypb1 doi: 10.3390/insects8020056 – volume: 33 start-page: 185 ident: atypb10 publication-title: Canadian Agricultural Engineering |
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SubjectTerms | air Air temperature Decisions Economics energy Energy balance Energy conversion efficiency Energy requirements Feed composition heat Insects Iterative methods Mathematical models Parameter estimation Profitability Project design Project development Spreadsheets temperature |
Title | Preliminary project design for insect production: part 1 – overall mass and energy/heat balances |
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