Preliminary project design for insect production: part 1 – overall mass and energy/heat balances

Preliminary project design (PPD) is an initial stage in project development that makes it possible for an entopreneur to gain insight into the feasibility and potential profitability of setting up an insect production facility. In this paper a simple, spreadsheet-based model is presented to facilita...

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Published inJournal of insects as food and feed Vol. 7; no. 5; pp. 499 - 510
Main Author Kok, R
Format Journal Article
LanguageEnglish
Published The Netherlands Brill | Wageningen Academic 13.08.2021
Wageningen Academic Publishers
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Abstract Preliminary project design (PPD) is an initial stage in project development that makes it possible for an entopreneur to gain insight into the feasibility and potential profitability of setting up an insect production facility. In this paper a simple, spreadsheet-based model is presented to facilitate the first step of PPD by estimating the overall mass and energy balances for a proposed project. The model calculates outputs on the basis of scientific data and estimated values for operating parameters for the system that is proposed. With the model it is easy to use a trial-and-error approach to investigate the effect of different parameter values on system operation. Thus, the entopreneur can enter values for parameters such as feed composition, temperature of the cooling air, etc. and see the effect on system productivity, conversion efficiency, energy requirements, etc. immediately. This facilitates the overall procedure of reaching final decisions about the organism, the feed, the processing approach, the scale of operation, etc. Normally, this is an iterative procedure that is based on ‘trial-and-error’, the two aspects being referred to here as the ‘twin components of an iterative knowledge engine’. Thus, the outputs from the model will depend very much on the scientific data supplied and the values of the input parameters while, at the same time, use of the model will highlight what additional scientific data is needed and what alternate parameter values might prove profitable. Overall, the model allows the user to explore a large possibility space for both process constitution and operation much more quickly and easily than by experimental means alone. As such, it is a tool that can aid the entopreneur in thinking about a project and considering various alternatives, as well as in making decisions before a major commitment is made to any particular option. It is stressed here that PPD is only a preliminary stage in project development and that the investigation of overall process mass and energy balances is only the first step thereof. It is also stressed that results from modelling are invariably subject to empirical verification as well as ‘common-sense filtering’. The model presented is general and thus not oriented to the production of any species in particular.
AbstractList Preliminary project design (PPD) is an initial stage in project development that makes it possible for an entopreneur to gain insight into the feasibility and potential profitability of setting up an insect production facility. In this paper a simple, spreadsheet-based model is presented to facilitate the first step of PPD by estimating the overall mass and energy balances for a proposed project. The model calculates outputs on the basis of scientific data and estimated values for operating parameters for the system that is proposed. With the model it is easy to use a trial-and-error approach to investigate the effect of different parameter values on system operation. Thus, the entopreneur can enter values for parameters such as feed composition, temperature of the cooling air, etc. and see the effect on system productivity, conversion efficiency, energy requirements, etc. immediately. This facilitates the overall procedure of reaching final decisions about the organism, the feed, the processing approach, the scale of operation, etc. Normally, this is an iterative procedure that is based on ‘trial-and-error’, the two aspects being referred to here as the ‘twin components of an iterative knowledge engine’. Thus, the outputs from the model will depend very much on the scientific data supplied and the values of the input parameters while, at the same time, use of the model will highlight what additional scientific data is needed and what alternate parameter values might prove profitable. Overall, the model allows the user to explore a large possibility space for both process constitution and operation much more quickly and easily than by experimental means alone. As such, it is a tool that can aid the entopreneur in thinking about a project and considering various alternatives, as well as in making decisions before a major commitment is made to any particular option. It is stressed here that PPD is only a preliminary stage in project development and that the investigation of overall process mass and energy balances is only the first step thereof. It is also stressed that results from modelling are invariably subject to empirical verification as well as ‘common-sense filtering’. The model presented is general and thus not oriented to the production of any species in particular.
Author Kok, R
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Cites_doi 10.3920/JIFF2020.0145
10.3390/ani9030079
10.1016/j.jclepro.2017.04.019
10.3920/JIFF2020.0164
10.3920/JIFF2020.0146
10.3920/JIFF2017.0004
10.1038/s41598-019-46603-z
10.1016/S0315-5463(83)72012-2
10.3390/insects8020056
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References 33
Rehman, K.U., Rehman, A., Cai, M., Zheng, L., Xiao, X., Somroo, A.A., Wang, H., Li, W., Yu, Z. and Zhang, J., 2017. Conversion of mixtures of dairy manure and soybean curd residue by black soldier fly larvae (Hermetia illucens L.). Journal of Cleaner Production 154: 366-373. https://doi.org/10.1016/j.jclepro.2017.04.019
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Reger, D.L., Goode, S.R. and Ball, D.W., 2010. Chemistry: principles and practice (3rd Ed.). Cengage Learning, Boston, MA, USA, 125 pp.
Diener, S., Zurbrugg, C., Gutierrez, F.R., Nguyen, D.H., Morel, A., Koottatep, T., Tockner, K., 2011. Black soldier fly larvae for organic waste treatment – prospects and constraints. In: Alamgir, M., Bari, Q.H., Rafizul, I.M., Islam, S.M.T., Sarkar, G., Howlader, M.K. (eds.) Proceedings of the WasteSafe 2011 – 2nd International Conference on Solid Waste Management in the Developing Countries, February 13-15, 2011, Khulna, Bangladesh, pp. 1-8.
Kok, R., 2021a. Preliminary project design for insect production: part 2 – organism kinetics, system dynamics and the role of modelling & simulation. Journal of Insects as Food and Feed 7:511-523. https://doi.org/10.3920/JIFF2020.0146.
Kok, R., 2021c. Preliminary project design for insect production: part 4 – facility considerations. Journal of Insects as Food and Feed 7:541-551. https://doi.org/10.3920/JIFF2020.0164.
Cammack, J.A., Tomberlin, J.K., 2017. The impact of diet protein and carbohydrate on select life-history traits of the black soldier fly Hermetia illucens (L.). Insects 8: 56. https://doi.org/10.3390/insects8020056
Kok, R., 1983. The production of insects for human food. Canadian Institute of Food Science and Technology Journal 16(1): 5-18.
Kok, R., Lomaliza, K. and Shivhare, U.S., 1988. The design and performance of an insect farm / chemical reactor for human food production. Canadian Agricultural Engineering 30: 307-317.
Shumo, M., Khamis, F.M., Tanga, C.M., Fiaboe, K.K.M., Subramanian, S., Ekesi, S., Van Huis, A. and Borgemeister, C., 2019b. Influence of temperature on selected life-history traits of black soldier fly (Hermetia illucens) reared on two common urban organic waste streams in Kenya. Animals 9: 79. https://doi:10.3390/ani9030079
Nyakeri, E.M., Ogola, H.J.O., Ayieko, M.A. and Amimo, F.A., 2017. Valorisation of organic waste material: growth performance of wild black soldier fly larvae (Hermetia illucens) reared on different organic wastes. Journal of Insects as Food and Feed 3: 193-202. https://doi.org/10.3920/JIFF2017.0004
Kok, R., Shivhare, U.S. and Lomaliza, K., 1991. Mass and component balances for insect production. Canadian Agricultural Engineering 33: 185-192.
Shumo, M., Osuga, I.M., Khamis, F.M., Tanga, C.M., Fiaboe, K.K.M., Subramanian, S., Ekesi, S., Van Huis, A. and Borgemeister, C., 2019a. The nutritive value of black soldier fly larvae reared on common organic waste streams in Kenya. Scientific Reports 9: 10110. https://doi.org/10.1038/s41598-019-46603-z
Kok, R. and Lomaliza, K., 1986. The insect colony as a food chemical reactor. In: LeMaguer, M. and Jelen, P. (eds.) Food engineering and process applications. Vol II. Unit operations. Elsevier, Amsterdam, the Netherlands, pp. 369-375.
Kok, R., 2021b. Preliminary project design for insect production: part 3 – sub-process types and reactors. Journal of Insects as Food and Feed 7:525-539. https://doi.org/10.3920/JIFF2020.0145.
30
Kok, R., 2017. Insect production and facility design. In: Van Huis, A. and Tomberlin, J.K. (eds.) Insects as food and feed: from production to consumption. Wageningen Academic Publishers, Wageningen, the Netherlands, pp. 142-172.
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References_xml – reference: Kok, R., 2021c. Preliminary project design for insect production: part 4 – facility considerations. Journal of Insects as Food and Feed 7:541-551. https://doi.org/10.3920/JIFF2020.0164.
– reference: Nyakeri, E.M., Ogola, H.J.O., Ayieko, M.A. and Amimo, F.A., 2017. Valorisation of organic waste material: growth performance of wild black soldier fly larvae (Hermetia illucens) reared on different organic wastes. Journal of Insects as Food and Feed 3: 193-202. https://doi.org/10.3920/JIFF2017.0004
– reference: Reger, D.L., Goode, S.R. and Ball, D.W., 2010. Chemistry: principles and practice (3rd Ed.). Cengage Learning, Boston, MA, USA, 125 pp.
– reference: Cammack, J.A., Tomberlin, J.K., 2017. The impact of diet protein and carbohydrate on select life-history traits of the black soldier fly Hermetia illucens (L.). Insects 8: 56. https://doi.org/10.3390/insects8020056
– reference: Shumo, M., Khamis, F.M., Tanga, C.M., Fiaboe, K.K.M., Subramanian, S., Ekesi, S., Van Huis, A. and Borgemeister, C., 2019b. Influence of temperature on selected life-history traits of black soldier fly (Hermetia illucens) reared on two common urban organic waste streams in Kenya. Animals 9: 79. https://doi:10.3390/ani9030079
– start-page: 142
  end-page: 172
  article-title: Insect production and facility design
– start-page: 125
  article-title: Chemistry: principles and practice (3rd Ed.)
– reference: Diener, S., Zurbrugg, C., Gutierrez, F.R., Nguyen, D.H., Morel, A., Koottatep, T., Tockner, K., 2011. Black soldier fly larvae for organic waste treatment – prospects and constraints. In: Alamgir, M., Bari, Q.H., Rafizul, I.M., Islam, S.M.T., Sarkar, G., Howlader, M.K. (eds.) Proceedings of the WasteSafe 2011 – 2nd International Conference on Solid Waste Management in the Developing Countries, February 13-15, 2011, Khulna, Bangladesh, pp. 1-8.
– volume: 33
  start-page: 185
  end-page: 192
  article-title: Mass and component balances for insect production
  publication-title: Canadian Agricultural Engineering
– reference: Kok, R., 1983. The production of insects for human food. Canadian Institute of Food Science and Technology Journal 16(1): 5-18.
– reference: Kok, R., Lomaliza, K. and Shivhare, U.S., 1988. The design and performance of an insect farm / chemical reactor for human food production. Canadian Agricultural Engineering 30: 307-317.
– reference: Rehman, K.U., Rehman, A., Cai, M., Zheng, L., Xiao, X., Somroo, A.A., Wang, H., Li, W., Yu, Z. and Zhang, J., 2017. Conversion of mixtures of dairy manure and soybean curd residue by black soldier fly larvae (Hermetia illucens L.). Journal of Cleaner Production 154: 366-373. https://doi.org/10.1016/j.jclepro.2017.04.019
– reference: Kok, R., Shivhare, U.S. and Lomaliza, K., 1991. Mass and component balances for insect production. Canadian Agricultural Engineering 33: 185-192.
– reference: Shumo, M., Osuga, I.M., Khamis, F.M., Tanga, C.M., Fiaboe, K.K.M., Subramanian, S., Ekesi, S., Van Huis, A. and Borgemeister, C., 2019a. The nutritive value of black soldier fly larvae reared on common organic waste streams in Kenya. Scientific Reports 9: 10110. https://doi.org/10.1038/s41598-019-46603-z
– start-page: 1
  end-page: 8
  article-title: Black soldier fly larvae for organic waste treatment – prospects and constraints
– reference: Kok, R., 2021a. Preliminary project design for insect production: part 2 – organism kinetics, system dynamics and the role of modelling & simulation. Journal of Insects as Food and Feed 7:511-523. https://doi.org/10.3920/JIFF2020.0146.
– reference: Kok, R. and Lomaliza, K., 1986. The insect colony as a food chemical reactor. In: LeMaguer, M. and Jelen, P. (eds.) Food engineering and process applications. Vol II. Unit operations. Elsevier, Amsterdam, the Netherlands, pp. 369-375.
– reference: Kok, R., 2021b. Preliminary project design for insect production: part 3 – sub-process types and reactors. Journal of Insects as Food and Feed 7:525-539. https://doi.org/10.3920/JIFF2020.0145.
– volume: 16
  start-page: 5
  end-page: 18
  article-title: The production of insects for human food
  publication-title: Canadian Institute of Food Science and Technology Journal
– start-page: 369
  end-page: 375
  article-title: The insect colony as a food chemical reactor
– reference: Kok, R., 2017. Insect production and facility design. In: Van Huis, A. and Tomberlin, J.K. (eds.) Insects as food and feed: from production to consumption. Wageningen Academic Publishers, Wageningen, the Netherlands, pp. 142-172.
– volume: 30
  start-page: 307
  end-page: 317
  article-title: The design and performance of an insect farm / chemical reactor for human food production
  publication-title: Canadian Agricultural Engineering
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Snippet Preliminary project design (PPD) is an initial stage in project development that makes it possible for an entopreneur to gain insight into the feasibility and...
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SubjectTerms air
Air temperature
Decisions
Economics
energy
Energy balance
Energy conversion efficiency
Energy requirements
Feed composition
heat
Insects
Iterative methods
Mathematical models
Parameter estimation
Profitability
Project design
Project development
Spreadsheets
temperature
Title Preliminary project design for insect production: part 1 – overall mass and energy/heat balances
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