Improved Thermally Grown Oxide Scale in Air Plasma Sprayed NiCrAlY/Nano-YSZ Coatings
Oxidation has been considered as one of the principal disruptive factors in thermal barrier coating systems during service. So, oxidation behavior of thermal barrier coating (TBC) systems with nanostructured and microstructured YSZ coatings was investigated at 1000∘C for 24 h, 48 h, and 120 h. Air p...
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| Published in | Journal of nanomaterials Vol. 2013; no. 2013; pp. 1 - 9 |
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| Main Authors | , , , |
| Format | Journal Article |
| Language | English |
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Cairo, Egypt
Hindawi Publishing Corporation
01.01.2013
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| Abstract | Oxidation has been considered as one of the principal disruptive factors in thermal barrier coating systems during service. So, oxidation behavior of thermal barrier coating (TBC) systems with nanostructured and microstructured YSZ coatings was investigated at 1000∘C for 24 h, 48 h, and 120 h. Air plasma sprayed nano-YSZ coating exhibited a trimodal structure. Microstructural characterization also demonstrated an improved thermally grown oxide scale containing lower spinels in nano-TBC system after 120 h of oxidation. This phenomenon is mainly related to the unique structure of the nano-YSZ coating, which acted as a strong barrier for oxygen diffusion into the TBC system at elevated temperatures. Nearly continues but thinner Al2O3 layer formation at the NiCrAlY/nano-YSZ interface was seen, due to lower oxygen infiltration into the system. Under this condition, spinels formation and growth on the Al2O3 oxide scale were diminished in nano-TBC system compared to normal TBC system. |
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| AbstractList | Oxidation has been considered as one of the principal disruptive factors in thermal barrier coating systems during service. So, oxidation behavior of thermal barrier coating (TBC) systems with nanostructured and microstructured YSZ coatings was investigated at super(1000[compositefunction]) C for 24 h, 48 h, and 120 h. Air plasma sprayed nano-YSZ coating exhibited a trimodal structure. Microstructural characterization also demonstrated an improved thermally grown oxide scale containing lower spinels in nano-TBC system after 120 h of oxidation. This phenomenon is mainly related to the unique structure of the nano-YSZ coating, which acted as a strong barrier for oxygen diffusion into the TBC system at elevated temperatures. Nearly continues but thinner Al sub(2) O sub(3) layer formation at the NiCrAlY/nano-YSZ interface was seen, due to lower oxygen infiltration into the system. Under this condition, spinels formation and growth on the Al sub(2) O sub(3) oxide scale were diminished in nano-TBC system compared to normal TBC system. Oxidation has been considered as one of the principal disruptive factors in thermal barrier coating systems during service. So, oxidation behavior of thermal barrier coating (TBC) systems with nanostructured and microstructured YSZ coatings was investigated at 1000 ∘ C for 24 h, 48 h, and 120 h. Air plasma sprayed nano‐YSZ coating exhibited a trimodal structure. Microstructural characterization also demonstrated an improved thermally grown oxide scale containing lower spinels in nano‐TBC system after 120 h of oxidation. This phenomenon is mainly related to the unique structure of the nano‐YSZ coating, which acted as a strong barrier for oxygen diffusion into the TBC system at elevated temperatures. Nearly continues but thinner Al 2 O 3 layer formation at the NiCrAlY/nano‐YSZ interface was seen, due to lower oxygen infiltration into the system. Under this condition, spinels formation and growth on the Al 2 O 3 oxide scale were diminished in nano‐TBC system compared to normal TBC system. Oxidation has been considered as one of the principal disruptive factors in thermal barrier coating systems during service. So, oxidation behavior of thermal barrier coating (TBC) systems with nanostructured and microstructured YSZ coatings was investigated at 1000∘C for 24 h, 48 h, and 120 h. Air plasma sprayed nano-YSZ coating exhibited a trimodal structure. Microstructural characterization also demonstrated an improved thermally grown oxide scale containing lower spinels in nano-TBC system after 120 h of oxidation. This phenomenon is mainly related to the unique structure of the nano-YSZ coating, which acted as a strong barrier for oxygen diffusion into the TBC system at elevated temperatures. Nearly continues but thinner Al2O3 layer formation at the NiCrAlY/nano-YSZ interface was seen, due to lower oxygen infiltration into the system. Under this condition, spinels formation and growth on the Al2O3 oxide scale were diminished in nano-TBC system compared to normal TBC system. |
| Author | Daroonparvar, Mohammadreza Azizi Mat Yajid, Muhamad Sakhawat Hussain, Mohammad Noordin, M. Y. |
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| Cites_doi | 10.1142/S201019451200267X 10.1007/s11666-011-9647-8 10.1016/S1003-6326(07)60104-6 10.1016/S1359-6454(98)00407-8 10.1016/j.surfcoat.2008.01.021 10.1016/j.ceramint.2012.05.016 10.1016/j.ceramint.2012.05.060 10.1016/S0079-6425(00)00020-7 10.1016/j.apsusc.2011.03.092 10.31399/asm.cp.itsc2012p0200 10.1016/j.jallcom.2011.05.029 10.1016/j.surfcoat.2005.08.141 10.1016/S0040-6090(03)00670-9 10.1016/S0955-2219(01)00291-6 10.1016/j.surfcoat.2003.10.018 10.1016/j.surfcoat.2006.01.023 10.1016/j.apsusc.2011.02.044 10.1016/S1359-6454(00)00171-3 10.1016/j.surfcoat.2004.06.027 10.1016/j.apsusc.2012.01.134 10.1016/j.ceramint.2006.03.022 10.1016/j.apsusc.2012.08.002 |
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| Snippet | Oxidation has been considered as one of the principal disruptive factors in thermal barrier coating systems during service. So, oxidation behavior of thermal... |
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| SubjectTerms | Coatings Nanocomposites Nanomaterials Nanostructure Oxidation Scale (corrosion) Thermal barrier coatings Thermally grown oxides |
| Title | Improved Thermally Grown Oxide Scale in Air Plasma Sprayed NiCrAlY/Nano-YSZ Coatings |
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