Revealing the Nature of Active Oxygen Species and Reaction Mechanism of Ethylene Epoxidation by Supported Ag/α-Al2O3 Catalysts

• Published in: ACS catalysis Vol. 14; no. 1; pp. 406 - 417
• Main Authors: Pu, Tiancheng, Setiawan, Adhika, Foucher, Alexandre C., Guo, Mingyu, Jehng, Jih-Mirn, Zhu, Minghui, Ford, Michael E., Stach, Eric A., Rangarajan, Srinivas, Wachs, Israel E.
• Format: Journal Article
• Language: English
• Published: American Chemical Society 05.01.2024
• Subjects: DFT; oxidation; supported catalyst; electron microscopy; silver; Raman; isotope; ethylene
• DOI: 10.1021/acscatal.3c04361
• ISSN: 2155-5435

The oxygen species on Ag catalysts and reaction mechanisms for ethylene epoxidation and ethylene combustion continue to be debated in the literature despite decades of investigation. Fundamental details of ethylene oxidation by supported Ag/α-Al2O3 catalysts were revealed with the application of high-angle annular dark-field-scanning transmission electron microscopy-energy-dispersive X-ray spectroscopy (HAADF-STEM-EDS), in situ techniques (Raman, UV–vis, X-ray diffraction (XRD), HS-LEIS), chemical probes (C2H4-TPSR and C2H4 + O2-TPSR), and steady-state ethylene oxidation and SSITKA (16O2 → 18O2 switch) studies. The Ag nanoparticles are found to carry a considerable amount of oxygen after the reaction. Density functional theory (DFT) calculations indicate the oxidative reconstructed p(4 × 4)–O–Ag(111) surface is stable relative to metallic Ag(111) under the relevant reaction environment. Multiple configurations of reactive oxygen species are present, and their relevant concentrations depend on treatment conditions. Selective ethylene oxidation to EO proceeds with surface Ag4–O2* species (dioxygen species occupying an oxygen site on a p(4 × 4)–O–Ag(111) surface) only present after strong oxidation of Ag. These experimental findings are strongly supported by the associated DFT calculations. Ethylene epoxidation proceeds via a Langmuir–Hinshelwood mechanism, and ethylene combustion proceeds via combined Langmuir–Hinshelwood (predominant) and Mars–van Krevelen (minor) mechanisms.