Epoxy−Clay Fabric Film Composites with Unprecedented Oxygen-Barrier Properties
A new barrier-film chemistry is described in which two materials, namely a clay fabric film and a polymer, are combined to form a composite with gas-barrier properties that are far superior to those of the parent end members. Homoionic inorganic smectite clay fabric films of sodium montmorillonite a...
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| Published in | Chemistry of materials Vol. 18; no. 18; pp. 4393 - 4398 |
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| Main Authors | , , , |
| Format | Journal Article |
| Language | English |
| Published |
American Chemical Society
05.09.2006
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| Online Access | Get full text |
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| Abstract | A new barrier-film chemistry is described in which two materials, namely a clay fabric film and a polymer, are combined to form a composite with gas-barrier properties that are far superior to those of the parent end members. Homoionic inorganic smectite clay fabric films of sodium montmorillonite and synthetic lithium fluorohectorite were cast in self-supported film form, impregnated with liquid epoxy resin and amine curing agent, and then cured to form the final epoxy−clay fabric film composite. The oxygen permeabilities of the epoxy−clay fabric film composites were lower by 2−3 orders of magnitude in comparison to that of the pristine polymer and by 3−4 orders of magnitude in comparison to that of the pristine clay film. This unprecedented reduction in oxygen permeability was attributed in part to the high volume fraction (∼77%) of highly aligned and nonswellable clay nanolayers in the fabric film and to the polymer filling of voids formed between imperfectly tiled clay platelet edges in the film. Mixed organic−inorganic ion-exchange forms of clay fabric films made through ion-exchange reactions of inorganic clay films form a heterostructure in which the outer regions of the film contain a swellable organoclay phase and the interior regions retain the nonswellable inorganic clay barrier phase. The modulus and glass-transition temperature of the polymer phase is not compromised upon formation of the clay fabric film composites. |
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| AbstractList | A new barrier-film chemistry is described in which two materials, namely a clay fabric film and a polymer, are combined to form a composite with gas-barrier properties that are far superior to those of the parent end members. Homoionic inorganic smectite clay fabric films of sodium montmorillonite and synthetic lithium fluorohectorite were cast in self-supported film form, impregnated with liquid epoxy resin and amine curing agent, and then cured to form the final epoxy−clay fabric film composite. The oxygen permeabilities of the epoxy−clay fabric film composites were lower by 2−3 orders of magnitude in comparison to that of the pristine polymer and by 3−4 orders of magnitude in comparison to that of the pristine clay film. This unprecedented reduction in oxygen permeability was attributed in part to the high volume fraction (∼77%) of highly aligned and nonswellable clay nanolayers in the fabric film and to the polymer filling of voids formed between imperfectly tiled clay platelet edges in the film. Mixed organic−inorganic ion-exchange forms of clay fabric films made through ion-exchange reactions of inorganic clay films form a heterostructure in which the outer regions of the film contain a swellable organoclay phase and the interior regions retain the nonswellable inorganic clay barrier phase. The modulus and glass-transition temperature of the polymer phase is not compromised upon formation of the clay fabric film composites. |
| Author | Park, In Pinnavaia, Thomas J Triantafyllidis, Kostas S LeBaron, Peter C |
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| Title | Epoxy−Clay Fabric Film Composites with Unprecedented Oxygen-Barrier Properties |
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