Safety Relief Valve Handbook - Design and Use of Process Safety Valves to ASME and International Codes and Standards
The Safety Valve Handbook is a professional reference for design, process, instrumentation, plant and maintenance engineers who work with fluid flow and transportation systems in the process industries, which covers the chemical, oil and gas, water, paper and pulp, food and bio products and energy s...
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| Main Author | |
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| Format | eBook |
| Language | English |
| Published |
Chantilly
Elsevier
2009
Elsevier Science & Technology Butterworth-Heinemann |
| Edition | 1 |
| Subjects | |
| Online Access | Get full text |
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| Abstract | The Safety Valve Handbook is a professional reference for design, process, instrumentation, plant and maintenance engineers who work with fluid flow and transportation systems in the process industries, which covers the chemical, oil and gas, water, paper and pulp, food and bio products and energy sectors. It meets the need of engineers who have responsibilities for specifying, installing, inspecting or maintaining safety valves and flow control systems. It will also be an important reference for process safety and loss prevention engineers, environmental engineers, and plant and process designers who need to understand the operation of safety valves in a wider equipment or plant design context. |
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| AbstractList | The Safety Valve Handbook is a professional reference for design, process, instrumentation, plant and maintenance engineers who work with fluid flow and transportation systems in the process industries, which covers the chemical, oil and gas, water, paper and pulp, food and bio products and energy sectors. It meets the need of engineers who have responsibilities for specifying, installing, inspecting or maintaining safety valves and flow control systems. It will also be an important reference for process safety and loss prevention engineers, environmental engineers, and plant and process designers who need to understand the operation of safety valves in a wider equipment or plant design context. The Safety Valve Handbook is a professional reference for design, process, instrumentation, plant and maintenance engineers who work with fluid flow and transportation systems in the process industries, which covers the chemical, oil and gas, water, paper and pulp, food and bio products and energy sectors.It meets the need of engineers who have responsibilities for specifying, installing, inspecting or maintaining safety valves and flow control systems.It will also be an important reference for process safety and loss prevention engineers, environmental engineers, and plant and process designers who need to understand the operation of safety valves in a wider equipment or plant design context. . No other publication is dedicated to safety valves or to the extensive codes and standards that govern their installation and use. A single source means users save time in searching for specific information about safety valves.. The Safety Valve Handbook contains all of the vital technical and standards information relating to safety valves used in the process industry for positive pressure applications.. Explains technical issues of safety valve operation in detail, including identification of benefits and pitfalls of current valve technologies.. Enables informed and creative decision making in the selection and use of safety valves.. The Handbook is unique in addressing both US and European codes:- covers all devices subject to the ASME VIII and European PED (pressure equipment directive) codes;- covers the safety valve recommendations of the API (American Petroleum Institute);- covers the safety valve recommendations of the European Normalisation Committees;- covers the latest NACE and ATEX codes;- enables readers to interpret and understand codes in practice.. Extensive and detailed illustrations and graphics provide clear guidance and explanation of technical material, in order to help users of a wide range of experience and background (as those in this field tend to have) to understand these devices and their applications.. Covers calculating valves for two-phase flow according to the new Omega 9 method and highlights the safety difference between this and the traditional method.. Covers selection and new testing method for cryogenic applications (LNG) for which there are currently no codes available and which is a booming industry worldwide.. Provides full explanation of the principles of different valve types available on the market, providing a selection guide for safety of the process and economic cost.. Extensive glossary and terminology to aid readers' ability to understand documentation, literature, maintenance and operating manuals.. Accompanying website provides an online valve selection and codes guide. |
| Author | Hellemans Marc |
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| ContentType | eBook |
| Copyright | 2009 |
| Copyright_xml | – notice: 2009 |
| DEWEY | 621.84 |
| DOI | 10.1016/C2009-0-20219-4 |
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| DocumentTitleAlternate | Design and use of process safety valves to ASME and international codes and standards |
| EISBN | 0080961185 9780080961187 |
| Edition | 1 1st ed. |
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| Genre | Handbooks, manuals, etc Electronic books |
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| Notes | Available also in a print ed. Mode of access: Internet via World Wide Web. Title from title screen. |
| OCLC | 500829689 |
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| PageCount | 326 |
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| PublicationCentury | 2000 |
| PublicationDate | 2009 2009-08-31 |
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| PublicationPlace | Chantilly |
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| PublicationYear | 2009 |
| Publisher | Elsevier Elsevier Science & Technology Butterworth-Heinemann |
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| Snippet | The Safety Valve Handbook is a professional reference for design, process, instrumentation, plant and maintenance engineers who work with fluid flow and... |
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| SubjectTerms | Chemistry & Chemical Engineering Handbooks, manuals, etc Plant Design, Operation & Energy Efficiency Process Design, Control & Automation Relief valves Sensors and Instrumentation for Control & Measurement |
| SubjectTermsDisplay | Electronic books. Relief valves -- Handbooks, manuals, etc. Relief valves -- Standards. |
| TableOfContents | Title Page
Preface
Table of Contents
1. History
2. Overpressure Protection
3. Terminology
4. Codes and Standards
5. Design Fundamentals
6. Installation
7. Sizing and Selection
8. Noise
9. Safety Relief Valve Selection
10. Maintenance and Testing
11. Cryogenic Applications
12. Specifying Safety Relief Valves
13. Non-Conformance of Existing Pressure Relief Systems
Appendix Section: Relevant Tables and References
Further Reading
Index 5.3.4 Summary -- 5.4 DIN Design -- 5.5 Non-reclosing Pressure Relief Devices -- 5.5.1 Summary -- CHAPTER 6 Installation -- 6.1 Inlet and Outlet Piping -- 6.1.1 Calculating piping losses -- 6.1.2 Calculating outlet piping -- 6.2 Location of Installed SRVs -- 6.3 Reaction Forces and Bracing -- 6.4 Temperature Transmission -- 6.5 Installation Guidelines -- CHAPTER 7 Sizing and Selection -- 7.1 Introduction -- 7.2 Gas and Vapour Sizing -- 7.3 Steam Sizing (Sonic Flow) -- 7.4 Steam Sizing - Per ASME Section I -- 7.5 Liquid Sizing -- 7.5.1 Combination devices -- 7.6 Two-Phase and Flashing Flow -- 7.6.1 Some basics -- 7.6.2 Two-phase liquid/vapour flow -- 7.6.3 Two-phase system with flashing or non-condensable gas -- 7.6.4 Subcooled liquid flashing -- 7.6.5 Two-phase system with flashing and non-condensable gas -- CHAPTER 8 Noise -- 8.1 Risk of Damage to Hearing -- 8.2 Planning an Accident -- 8.3 Noise from the SRV, Open Vent and Associated Pipe -- 8.4 Noise Calculations -- 8.5 Conclusions -- CHAPTER 9 Safety Relief Valve Selection -- 9.1 Seat Tightness -- 9.2 Blowdown -- 9.3 Service Temperature -- 9.4 Weight and/or Height -- 9.5 Backpressure -- 9.6 Orifice Size - Sizing -- 9.7 Two-Phase Flow -- 9.8 Type of Fluid -- 9.9 Reciprocating Compressors -- 9.10 Liquid -- 9.11 Materials -- CHAPTER 10 Maintenance and Testing -- 10.1 Maintenance Frequency and Cost -- 10.1.1 Introduction -- 10.1.2 Maintenance cost -- 10.1.3 Maintenance frequency -- 10.2 Transportation and Dirt -- 10.2.1 Preinstallation handling and testing of pressure relief valves -- 10.3 Troubleshooting SRVs -- 10.3.1 Seat leakage -- 10.3.2 Chatter -- 10.3.3 Premature opening -- 10.3.4 Valve will not open -- 10.3.5 Valve opens above set pressure -- 10.3.6 Valve does not reclose -- 10.3.7 Bellows failure -- 10.3.8 Springs -- 10.4 Testing -- 10.4.1 In situ testing of spring-operated SRVs I. Codes and Standards Organizations -- J. API 526 Data Sheet Recommendation -- K. Generic Sizing Program -- L. Worldwide Codes and Standards (Most Common) -- M. Properties of Common Gases -- N. Relevant Conversion Factors -- FURTHER READING -- INDEX -- A -- B -- C -- D -- E -- F -- G -- H -- I -- K -- L -- M -- N -- O -- P -- R -- S -- T -- V -- W FRONT COVER -- THE SAFETY RELIEF VALVE HANDBOOK: DESIGN AND USE OF PROCESS SAFETY VALVES TO ASME AND INTERNATIONAL CODES AND STANDARDS -- COPYRIGHT PAGE -- CONTENTS -- PREFACE -- ACKNOWLEDGEMENTS -- CHAPTER 1 History -- 1.1 Acronyms, Abbreviations -- CHAPTER 2 Overpressure Protection -- 2.1 General Definition of an SRV -- 2.2 Where do SRVs Fit in the Process? -- 2.3 Where do SRVs Act Within the Process? -- 2.4 Causes of Overpressure -- 2.4.1 Blocked discharge -- 2.4.2 Fire case -- 2.4.3 Thermal expansion -- 2.4.4 Runaway reaction -- 2.4.5 Tube rupture in heat exchangers -- 2.5 Determine Overpressure Protection Requirements -- 2.6 Overpressure Relief Devices -- 2.7 Risk Assessment and Reduction -- CHAPTER 3 Terminology -- 3.1 Testing -- 3.2 Type of Devices -- 3.2.1 Reclosing pressure-relieving devices -- 3.2.2 Non-reclosing pressure relief device -- 3.3 Dimensional Terms -- 3.4 Operational Terms -- 3.5 Component Terms -- 3.6 Clarification of the Terms: Set Pressure, Overpressure, Accumulation, MAWP and Design Pressure -- 3.6.1 PED versus ASME -- CHAPTER 4 Codes and Standards -- 4.1 Overview Operational Requirements -- 4.2 ASME and API Codes and Standards - Clarifications -- 4.2.1 National Board approval -- 4.2.2 Main paragraph excerpts from ASME VIII -- 4.2.3 Main excerpts from American Petroleum Institute recommended practices related to safety relief valves -- 4.3 NACE -- 4.4 PED 97/23/EC (Pressure Equipment Directive) - CEN -- 4.5 ATEX -- 4.5.1 European ATEX Guidelines -- CHAPTER 5 Design Fundamentals -- 5.1 Construction Materials -- 5.2 Direct Spring-Operated SRVs -- 5.2.1 Introduction -- 5.2.2 Functionality -- 5.2.3 General design -- 5.2.4 Design of main assemblies -- 5.2.5 Design differences -- 5.2.6 Types of spring-operated SRVs -- 5.3 Pilot-Operated Safety Relief Valves -- 5.3.1 Introduction -- 5.3.2 Functionality -- 5.3.3 Types of POSRV 10.4.2 In situ testing of pilot-operated SVs -- 10.5 Maintenance Procedure -- CHAPTER 11 Cryogenic Applications -- 11.1 Thermal Relief -- 11.2 Process -- 11.2.1 Conventional spring-operated SRVs on cryogenic service -- 11.2.2 Balanced bellows spring-loaded SRVs on cryogenic service -- 11.2.3 POSRV on cryogenic service -- 11.3 Testing for Cryogenic Service -- 11.3.1 The 'submerged test' -- 11.3.2 The 'boil-off test' -- 11.4 Conclusion -- CHAPTER 12 Specifying Safety Relief Valves -- 12.1 Summary of Overall Requirements -- 12.2 Materials -- 12.3 Design -- 12.4 Identification -- 12.5 Inspection and Testing -- 12.6 Preparation for Shipment -- CHAPTER 13 Non-conformance of Existing Pressure Relief Systems -- 13.1 No Relief Device Present -- 13.1.1 External fire -- 13.1.2 Multiple scenarios -- 13.1.3 Blocked outlet -- 13.1.4 Thermal relief -- 13.1.5 Tube rupture -- 13.1.6 Others -- 13.1.7 Control valve failure -- 13.2 Under/Oversized Safety Valves -- 13.2.1 External fire -- 13.2.2 Blocked outlet -- 13.2.3 Tube rupture -- 13.2.4 Multiple scenarios -- 13.2.5 Control valve failure -- 13.2.6 Others -- 13.2.7 Loss of condensing -- 13.3 Improper Installation -- 13.3.1 Outlet pressure drop too high -- 13.3.2 Inlet pressure drop too high -- 13.3.3 Blocked relief pathway -- 13.3.4 Set pressure too high -- 13.3.5 Others -- 13.4 What Can Go Wrong in the Process Scenarios -- APPENDIX SECTION: RELEVANT TABLES AND REFERENCES -- A. Comparisons Between the Safety Valves Sizing Formulas -- B. Backpressure Correction Factors -- C. Compressibility Factors -- D. Ratio of Specific Heats k and Coefficient C -- E. Capacity Correction Factor for Superheat, K[sub(sh)] -- F. Capacity Correction Factor for High Pressure Steam, K[sub(n)] -- G. Capacity Correction Factor for Viscosity, K[sub(v)] -- H. Allowable Operating, Working, Relief, Set and Blowdown Pressures |
| Title | Safety Relief Valve Handbook - Design and Use of Process Safety Valves to ASME and International Codes and Standards |
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