Design of Mechanical Elements - A Concise Introduction to Mechanical Design Considerations and Calculations
This book offers an accessible introduction to mechanical design calculations. Written for students encountering the subject for the first time, this concise textbook focuses on fundamental concepts, problem solving, and methodical calculations of common mechanical components, rather than providing...
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| Main Author | |
|---|---|
| Format | eBook |
| Language | English |
| Published |
Newark
John Wiley & Sons
2022
John Wiley & Sons, Incorporated Wiley-Blackwell |
| Edition | 1 |
| Subjects | |
| Online Access | Get full text |
| ISBN | 1119849918 9781119849919 |
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| Abstract | This book offers an accessible introduction to mechanical design calculations. Written for students encountering the subject for the first time, this concise textbook focuses on fundamental concepts, problem solving, and methodical calculations of common mechanical components, rather than providing a comprehensive treatment of a wide range of components. Each chapter contains a brief overview of key terminology, a clear explanation of the physics underlying the topic, and solution procedures for typical mechanical design and verification problems. The textbook is divided into three sections, beginning with an overview of the mechanical design process and coverage of basic design concepts including material selection, statistical considerations, tolerances, and safety factors. The next section discusses strength of materials in the context of design of mechanical elements, illustrating different types of static and dynamic loading problems and their corresponding failure criteria. In the concluding section, students learn to combine and apply these concepts and techniques to design specific mechanical elements including shafts, bolted and welded joints, bearings, and gears. Provides a systematic "recipe" students can easily apply to perform mechanical design calculations; Illustrates theoretical concepts and procedures for solving mechanical design problems with numerous solved examples; Presents easy-to-understand explanations of the considerations and assumptions central to mechanical design; Includes end-of-chapter practice problems that strengthen the understanding of calculation techniques. Supplying the basic skills and knowledge necessary for methodically performing basic mechanical design calculations, this book is the perfect primary textbook for single-semester undergraduate mechanical design courses. |
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| AbstractList | Provides a student-friendly approach for building the skills required to perform mechanical design calculations Design of Mechanical Elements offers an accessible introduction to mechanical design calculations. Written for students encountering the subject for the first time, this concise textbook focuses on fundamental concepts, problem solving, and methodical calculations of common mechanical components, rather than providing a comprehensive treatment of a wide range of components. Each chapter contains a brief overview of key terminology, a clear explanation of the physics underlying the topic, and solution procedures for typical mechanical design and verification problems. The textbook is divided into three sections, beginning with an overview of the mechanical design process and coverage of basic design concepts including material selection, statistical considerations, tolerances, and safety factors. The next section discusses strength of materials in the context of design of mechanical elements, illustrating different types of static and dynamic loading problems and their corresponding failure criteria. In the concluding section, students learn to combine and apply these concepts and techniques to design specific mechanical elements including shafts, bolted and welded joints, bearings, and gears. Provides a systematic "recipe" students can easily apply to perform mechanical design calculations Illustrates theoretical concepts and procedures for solving mechanical design problems with numerous solved examples Presents easy-to-understand explanations of the considerations and assumptions central to mechanical design Includes end-of-chapter practice problems that strengthen the understanding of calculation techniquesSupplying the basic skills and knowledge necessary for methodically performing basic mechanical design calculations, Design of Mechanical Elements: A Concise Introduction to Mechanical Design Considerations and Calculations is the perfect primary textbook for single-semester undergraduate mechanical design courses. This book offers an accessible introduction to mechanical design calculations. Written for students encountering the subject for the first time, this concise textbook focuses on fundamental concepts, problem solving, and methodical calculations of common mechanical components, rather than providing a comprehensive treatment of a wide range of components. Each chapter contains a brief overview of key terminology, a clear explanation of the physics underlying the topic, and solution procedures for typical mechanical design and verification problems. The textbook is divided into three sections, beginning with an overview of the mechanical design process and coverage of basic design concepts including material selection, statistical considerations, tolerances, and safety factors. The next section discusses strength of materials in the context of design of mechanical elements, illustrating different types of static and dynamic loading problems and their corresponding failure criteria. In the concluding section, students learn to combine and apply these concepts and techniques to design specific mechanical elements including shafts, bolted and welded joints, bearings, and gears. Provides a systematic "recipe" students can easily apply to perform mechanical design calculations; Illustrates theoretical concepts and procedures for solving mechanical design problems with numerous solved examples; Presents easy-to-understand explanations of the considerations and assumptions central to mechanical design; Includes end-of-chapter practice problems that strengthen the understanding of calculation techniques. Supplying the basic skills and knowledge necessary for methodically performing basic mechanical design calculations, this book is the perfect primary textbook for single-semester undergraduate mechanical design courses. |
| Author | Raeymaekers Bart |
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| Snippet | This book offers an accessible introduction to mechanical design calculations. Written for students encountering the subject for the first time, this concise... Provides a student-friendly approach for building the skills required to perform mechanical design calculations Design of Mechanical Elements offers an... |
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| SubjectTerms | General References Mechanics & Mechanical Engineering |
| TableOfContents | Title Page
Preface
Table of Contents
1. Mechanical Design
2. Material Selection
3. Statistical Considerations
4. Tolerances
5. Design for Static Strength
6. Design for Fatigue Strength
7. Shafts
8. Bolted Joints
9. Welded Joints
10. Rolling Element Bearings
11. Gears
Appendices
Index 11.3.3 Gear Tooth System -- 11.3.4 Interference -- 11.4 Gear Force Analysis -- 11.5 Gear Manufacturing -- 11.5.1 Forming -- 11.5.2 Machining -- 11.6 Key Takeaways -- 11.7 Problems -- A Area Moment of Inertia -- A.1 Introduction -- A.2 Terminology -- A.3 Parallel Axis Theorem -- A.4 Rotation About the Origin -- B Internal Force Diagrams -- B.1 Cantilever Beam with End Load -- B.2 Cantilever Beam with Intermediate Load -- B.3 Simple Supported Beam with Center Load -- B.4 Simple Supported Beam with Intermediate Load -- C Elementary Stress Element -- C.1 Introduction -- C.2 Principal Stresses -- C.3 Maximum Shear Stress -- Index -- EULA 5.4 Failure Criteria -- 5.4.1 Failure Criteria for Ductile Materials -- 5.4.1.1 Maximum Normal Stress Theory (Rankine) -- 5.4.1.2 Maximum Shear Stress Theory (Tresca) -- 5.4.1.3 Distortion Energy Theory (Von Mises) -- 5.4.1.4 Comparison Between Different Failure Criteria -- 5.4.2 Failure Criteria for Brittle Materials -- 5.4.2.1 Maximum Normal Stress Theory (Rankine) -- 5.4.2.2 Coulomb-Mohr Theory -- 5.4.2.3 Comparison Between Different Failure Criteria -- 5.5 Key Takeaways -- 5.6 Problems -- Chapter 6 Design for Fatigue Strength -- 6.1 Introduction -- 6.1.1 Types of Dynamic Loads -- 6.1.2 Fatigue Failure Mechanism -- 6.2 Fatigue‐life Methods -- 6.3 Fatigue Strength -- 6.4 Endurance‐limit Modifying Factors -- 6.4.1 ka: Surface Factor -- 6.4.2 kb: Size Factor -- 6.4.3 kc: Load Factor -- 6.4.4 kd: Temperature Factor -- 6.4.5 ke: Reliability Factor -- 6.4.6 kf: Miscellaneous Effects Factor -- 6.5 Fluctuating Stresses -- 6.6 Stress Concentrations -- 6.7 Key Takeaways -- 6.8 Problems -- Chapter 7 Shafts -- 7.1 Introduction -- 7.1.1 Practical Considerations Related to Shaft Design -- 7.1.2 Torque Transmission -- 7.1.2.1 Relationship Between Torque, Power, and RPM -- 7.1.2.2 Belt-Pulley Torque Transmission -- 7.2 Recipe for Shaft Calculations -- 7.2.1 Design Calculation -- 7.2.2 Verification Calculation -- 7.3 Example Calculations -- 7.4 Critical Rotation Frequency of a Shaft -- 7.5 Key Takeaways -- 7.6 Problems -- Chapter 8 Bolted Joints -- 8.1 Introduction -- 8.2 Power Screws -- 8.2.1 Screw Thread Nomenclature and Geometry -- 8.2.2 Power Screw Torque -- 8.2.3 Self‐locking -- 8.2.4 Efficiency of a Power Screw -- 8.2.5 Collar Friction -- 8.3 Fasteners -- 8.3.1 Screw Thread Nomenclature and Geometry -- 8.3.2 Fastener Strength Category -- 8.3.3 Bolt Preload -- 8.3.4 Hexagonal Nuts -- 8.3.5 Washers -- 8.3.6 Torque Requirement Cover -- Title Page -- Copyright -- Contents -- About the Author -- Preface -- About the Companion Site -- Chapter 1 Mechanical Design -- 1.1 Introduction -- 1.2 Mechanical Design Process -- 1.3 Mechanical Elements -- 1.4 Standards and Codes -- 1.5 Uncertainty in Mechanical Design -- 1.6 Design for Safety -- 1.7 Key Takeaways -- 1.8 Problems -- Chapter 2 Material Selection -- 2.1 Introduction -- 2.2 Material Classification -- 2.3 Mechanical Properties -- 2.3.1 Strength and Stiffness -- 2.3.2 Elastic Versus Plastic Strain -- 2.3.3 Resilience -- 2.3.4 Toughness -- 2.3.5 Engineering Stress-Strain Diagram Summary -- 2.3.6 True Stress-Strain Diagram -- 2.4 Materials Processing -- 2.4.1 Hot Versus Cold Processing -- 2.4.2 Hot Working -- 2.4.3 Cold Working -- 2.4.3.1 Process -- 2.4.3.2 Reduction in Area -- 2.4.3.3 Cold Work Factor -- 2.4.3.4 Modifying Material Properties Using Cold Work -- 2.5 Alloys -- 2.5.1 Numbering Systems -- 2.5.2 Plain Carbon Steels -- 2.5.3 Alloy Steels -- 2.6 Key Takeaways -- 2.7 Problems -- Chapter 3 Statistical Considerations -- 3.1 Introduction -- 3.2 Random Variables and Distributions -- 3.3 Density Functions -- 3.3.1 Probability Density Function -- 3.3.2 Cumulative Density Function -- 3.4 Metrics to Describe a Distribution -- 3.5 Linear Combination of Random Variables -- 3.6 Types of Distributions -- 3.6.1 Uniform Distribution -- 3.6.2 Normal Distribution -- 3.6.3 Weibull Distribution -- 3.7 Key Takeaways -- 3.8 Problems -- Chapter 4 Tolerances -- 4.1 Introduction -- 4.2 Terminology -- 4.3 Preferred Fits and Tolerances -- 4.3.1 ISO 286 Method -- 4.3.2 Unit Shaft and Unit Hole System -- 4.4 Tolerance Stacks -- 4.5 Key Takeaways -- 4.6 Problems -- Chapter 5 Design for Static Strength -- 5.1 Introduction -- 5.2 Simple Loading -- 5.2.1 Axial Loading -- 5.2.2 Bending -- 5.2.3 Torsion -- 5.3 Stress Concentrations 8.3.7 Bolted Joints in Tension (Static) -- 8.3.7.1 Determining the Preload Fi -- 8.3.7.2 Stiffness of the Bolt -- 8.3.7.3 Stiffness of the Members -- 8.3.7.4 Stiffness of Members with a Gasket -- 8.3.8 Bolted Joints in Tension (Dynamic) -- 8.3.9 Bolted Joints in Shear -- 8.4 Key Takeaways -- 8.5 Problems -- Chapter 9 Welded Joints -- 9.1 Introduction -- 9.1.1 Welding Versus Brazing -- 9.1.2 Techniques and Materials -- 9.2 Welded Joint Geometry -- 9.3 Calculation of Welded Joints -- 9.3.1 Butt Welded Joints -- 9.3.2 Simple Loading of Unidirectional Fillet Welded Joints -- 9.3.2.1 Case 1: Axial Load -- 9.3.2.2 Case 2: Longitudinal Load -- 9.3.2.3 Case 3: Transverse Load -- 9.3.2.4 Case 4: In‐plane Bending Moment -- 9.3.2.5 Case 5: Out‐of‐plane Bending Moment -- 9.3.2.6 Case 6: Torque Moment -- 9.3.3 Combined Loading of Unidirectional Fillet Welded Joints -- 9.3.4 Multidirectional Fillet Welded Joints -- 9.3.4.1 Multidirectional Fillet Welded Joints with In‐plane Load, No Bending -- 9.3.4.2 Multidirectional Fillet Welded Joints with In‐plane Load and Bending -- 9.3.4.3 Multidirectional Fillet Welded Joints with Torque Moment -- 9.4 Key Takeaways -- 9.5 Problems -- Chapter 10 Rolling Element Bearings -- 10.1 Introduction -- 10.1.1 Definition -- 10.1.2 Terminology and Geometry -- 10.1.3 Design Parameters -- 10.2 Types of Rolling Element Bearings -- 10.3 Hertz Contact Stress -- 10.3.1 Hertz Contact Stress Between Spherical Bodies -- 10.3.2 Hertz Contact Stress Between Cylindrical Bodies -- 10.4 Bearing Calculations -- 10.4.1 Bearing Life -- 10.4.2 Bearing Load -- 10.4.3 Bearing Reliability -- 10.4.4 Combined Radial and Axial Loading -- 10.5 Key Takeaways -- 10.6 Problems -- Chapter 11 Gears -- 11.1 Introduction -- 11.1.1 Types of Gears -- 11.1.2 Terminology -- 11.2 Conjugate Gear Tooth Action -- 11.3 Kinematics -- 11.3.1 Involute -- 11.3.2 Contact Ratio |
| Title | Design of Mechanical Elements - A Concise Introduction to Mechanical Design Considerations and Calculations |
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